Save you some grief
I'm the second 39 owner (that I know of) that ventured into the O'day Bermuda triangle or in other terms the Starboard tab next to the nav station.
One owner (to remain nameless) knocked out the overhead and port lights through bolting some track and accidentally drilling through wires. This tab is so convenient I was lured into thinking I could run wires to the new ribbon lights (check a few posts back) in it.
Nothing doing . While I managed not to drill through any existing wires, the tab is too full of junk (stray glass, etc) to run anything in it. I tried feeding wire alone and also tried a wire puller. Nothing got through.
I'm a lot like Joe (25 years later),
http://forums.oday.sailboatowners.com/showthread.php?t=123244 I have no qualms about drilling a hole, filling and then spraying gel coat. The match is very easy and a bit of sanding followed by buffing makes it all disappear.
As you can see from my photo taken on one of my early attempts to get something through, I drilled two access holes yet no luck. The photo shows two pair. I tried one pair and then the wire puller. Nothing got through.
So here is my solution.
- Back off the screws going through the bulkhead and into the tab.
- Wedge the wire between the tab and the bulkhead.
- Re tighten the bulkhead screws.
I used Anchor two pair 18 gauge Safety wire. I could have used much smaller wire since this is all LED lighting but I could not find such. I think Anchor needs to catch up a bit.
You may be concerned about wear on the cable. So am I. I'll put a real puny fuse on it and forget about it.
We (later day boat owners) are very fortunate for the new LED lighting. You can safely double up , triple up. ect on any existing wiring since the LED uses a tiny fraction of the current. The ribon lights came with 26 gauge leads and there is a LED every 1/2 inch. Thats 288 LED lights on a 26 gauge wire. And it really lights up the boat with the dimmer cranked up.
So I don't think it's the perfect solution, I do think it looks OK and it won't burn down my boat.