10 guage to 16 guage?

Jun 17, 2019
42
Catalina 30 Texas south port
I need to go west marine n buy some wire cause the 10 gauge is too short and won’t make it to the bilge pump, should I get 12, 14, or 16 gauge?
 
Jun 17, 2019
42
Catalina 30 Texas south port
10-20 feet, hard to say since it goes in nooks n crannies. That chart is Greek to me.

Circuit type, how do I know if it’s critical or not critical?

Current flow in amps, does that mean what the bilge pump Electric panel switch is putting out?
 
Jun 17, 2019
42
Catalina 30 Texas south port
The first picture is the hot red wire. The black wire that it is spliced to is what is maybe 10 gauge, that was on the old piston bilge pump. I was thinking of removing that old black wire that is spliced to the red one and splicing the new long wire I need buy to run to the bilge pump directly to that red wire.

Second photo is where the original Bilge was. That long red wire you see is actually the ground wire, why is it red, who knows.

Last photo is where the new bilge pump will be. Partially mounted.
 

Attachments

May 17, 2004
5,684
Beneteau Oceanis 37 Havre de Grace
That old black wire spliced to a red wire seems like bad news. Joining red to black invites confusion and accidental short circuits down the road. It also looks like the black might have a chafe mark on it, so discarding it would be good.

A bilge pump is considered critical. A pump’s capacity will be significantly decreased by voltage drop in the circuit. If you mean 10-20 feet one way I’d call it 30 feet round trip. If we assume the manufacturer used 16 gauge close to the pump because the pump draws 10 amps, then looking at the chart tells us a 10 amp critical circuit for 30 feet should be 10 AWG.
 
Jun 17, 2019
42
Catalina 30 Texas south port
That old black wire spliced to a red wire seems like bad news. Joining red to black invites confusion and accidental short circuits down the road. It also looks like the black might have a chafe mark on it, so discarding it would be good.

Ok, cool, that will be my next move.

A bilge pump is considered critical. A pump’s capacity will be significantly decreased by voltage drop in the circuit. If you mean 10-20 feet one way I’d call it 30 feet round trip. If we assume the manufacturer used 16 gauge close to the pump because the pump draws 10 amps, then looking at the chart tells us a 10 amp critical circuit for 30 feet should be 10 AWG.
I see, however, that new bilge pump draws 5 amps @ 13.6 V DC. does that change the calculation, Should I still buy 10 AWG?


Also, I still don’t really know what the answer was. Was the see through single butt connector, sealing it with marine sealant, and a shrink wrap on top of it all the most effective way to splice 10 and 16 AWG wires?
 
Last edited:
May 17, 2004
5,684
Beneteau Oceanis 37 Havre de Grace
At 5 amps you’d be ok with 12 AWG. The pump might draw more when the voltage is lowe, so 10 would be better, but if you were forced to use 12 it probably wouldn’t be the end of the world.

The quick disconnects dlochner recommended would work. That way you don’t need to worry about finding the right size step down. Just find the quick disconnects for 12 and 16 gauge and make sure they snap together.
 
Jan 4, 2006
7,268
Hunter 310 West Vancouver, B.C.
Not to overwhelm you @SailingFree44, but I see that the current 2022 wiring diagram for the Marine Raider 800 Gph Automatic Bilge Pump shows a wiring diagram as such:

1656872557872.png


This drawing is not the best as it does no allow for a manual test with a three way switch.


The old wiring diagram you show in your post #6:

1656872821354.png


....................... does not show a float switch. I also don't see a float switch in your photos of post #24 unless it's located elsewhere. Maybe a float switch is just "understood" but it won't work without one.

Does your new installation include a float switch ?
 
Jun 17, 2019
42
Catalina 30 Texas south port
Not to overwhelm you @SailingFree44, but I see that the current 2022 wiring diagram for the Marine Raider 800 Gph Automatic Bilge Pump shows a wiring diagram as such:

View attachment 206870

This drawing is not the best as it does no allow for a manual test with a three way switch.


The old wiring diagram you show in your post #6:

View attachment 206872

....................... does not show a float switch. I also don't see a float switch in your photos of post #24 unless it's located elsewhere. Maybe a float switch is just "understood" but it won't work without one.

Does your new installation include a float switch ?

All good, no float switch, it is an automatic. Has a little ball in there.
 
Jan 4, 2006
7,268
Hunter 310 West Vancouver, B.C.
Just crimp it down I’m assuming.
That's the way. I would suggest applying GLUED heat shrink tubing as well just over the crimp section. Also wipe a tiny dot of dieletric grease (such as Superlube) over the contact faces so they avoid corrosion over the years.
 
Jan 4, 2006
7,268
Hunter 310 West Vancouver, B.C.
PS to #31 - also make sure all electrical connections are securely held in place as high as possible in the bilge. I knew you knew that :thumbup: .
 
Jan 11, 2014
12,961
Sabre 362 113 Fair Haven, NY
To do the job correctly, get a racheting crimper with dies for insulated terminals. The cheap hardware store crimpers sort of work, however if you are going to do a lot of wiring, the better crimpers will do a better job.

The best terminals to use are adhesive lined heat sealed terminals like these from Defender.com. Lately I have been using them. The quality is good and they are much less expensive than the Anchor terminals from West Marine.

 
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Likes: jrussnogle
Jun 17, 2019
42
Catalina 30 Texas south port
That's the way. I would suggest applying GLUED heat shrink tubing as well just over the crimp section. Also wipe a tiny dot of dieletric grease (such as Superlube) over the contact faces so they avoid corrosion over the years.

Awesome, thank you!

the list :

10 gauge wire

10 gauge wire disconnect

16 gauge wire disconnect

Dielectric grease

Glued shrink wrap


Sound good?
 

jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
23,156
CAL 35 Cruiser #21 moored EVERETT WA
yes. Shrink wrap is called “heat shrink”. Various sizes. Get that which fits your wire and a bit larger. When heated ( ideally using a heat gun) it will shrink about 25-33% snuggly around the wires and connector. It does nothing to hold the wires in place. That is the job of the crimp. It covers the connector/wire and with the glue tries to limit water intrusion.
 

jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
23,156
CAL 35 Cruiser #21 moored EVERETT WA
The ratchet crimper mentioned
1656879434607.jpeg

Looks something like this.

It has three sizes to match the 3 common sizes of crimp fittings.
 
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Likes: LloydB
Mar 6, 2008
1,344
Catalina 1999 C36 MKII #1787 Coyote Point Marina, CA.
I use wing nuts to join 2 stranded wires. Before using them, I turn them upside down and fill with lanocoat and use hair dryer to melt the lanocoat and fill the container all the way down, then let it solidify then put it on the twisted wires. This will keep the moisture out.
 

dLj

.
Mar 23, 2017
4,413
Belliure 41 Back in the Chesapeake
I use wing nuts to join 2 stranded wires. Before using them, I turn them upside down and fill with lanocoat and use hair dryer to melt the lanocoat and fill the container all the way down, then let it solidify then put it on the twisted wires. This will keep the moisture out.
This is NOT an ABYC sanctioned method.

dj