Hey folks, just wanted to share an update and a little lesson learned while pulling the prop nuts off my shaft. I ended up using the woodblock method and, yes, a pipe wrench. Not ideal—I’d definitely recommend using the proper-sized hex socket if you have it—but in a pinch, the pipe wrench and woodblock got the job done.
Once I broke the tension on the jam nut, it backed off without much drama. But what surprised me most was the taller, wrongly placed nut. The moment the jam nut came off, I reached for the larger nut and found it completely loose—I could literally spin it off with two fingers. I expected both nuts to be tight, but evidently vibration over time can break that tension or walk the larger nut back.
You can see the vibration pattern in the chart above; it's possible that’s what contributed to it. Either way, lesson learned: don't assume both nuts are secure just because one is.
I’ll be reinstalling them the correct way—jam nut first, taller nut second, then locking everything down with a fresh cotter pin.
Photos attached in case anyone’s walking through the same job. Hope this helps someone else out there.