It's been a long time, I know, but I started work on my Yuloh today.
I chose white oak. I wanted the lighter colored wood.
Here are a few pictures of the first day of my project.
I'm going with 1/2" walls. This shows the strips for three 4' sections, 8 strips each.
Here's a test piece to make sure the birds mouth is right.
I used a dado blade at a 45°angle.
I clamped a board to the fence so I didn't cut into the fence itself, since my cut was right against the fence. In the background you can see a fingerboard used to hold the piece where it meets the saw blade.
This is the layout for the cuts I need to make.
The outside diameter will be 2", 1" inside.
The fingerboard tells me when to stop...
and use the push stick.
The birds' mouths all cut.
Now for the test assembly.
It has two issues. One, couple of the joints aren't fitting exactly, and two, the outside diameter is 2-1/2"
That's understandable because I did not cut the overall widths for the strips. I took boards finished out between 7/8" to 1" thick, and ripped my 1/2" wall thickness. So, not all the strips are the same measurements across their widths. Since most of the strips are 1" instead of 3/4", the diameter was too big.
No problem, I just had to rip the back edge down to make my widths 3/4" for all the strips. Here's the final assembly:
Much better.
I have a show in Armonk, NY to sell at this weekend, so I won't get these glued until I get home on Monday.
-Will