Hi Skunther
RE; I’m noticing that the furler on our 1993 Hunter is a bit tight when we are trying to furl under relatively moderate winds (above 17 to 20kn), and at times at lower winds, there will be a tight point as if it’s snagging and then it will come in, though it seems it could come in easier
Even an old furler that has been maintained should furl in reasonably easily.
If this a new(ish) situation, something has changed.
We still don't know what make and model of furler you have so hard to comment on bearings.
From the top.
1/ Halyard to top furler rotating fitting
2/ top furler rotating fitting
3/ Foils and foil connectors
4/ Drum
5/ Furling line.
1/ Project Mayhem has mentioned this. Usually if you get halyard wrap up top, it locks up and you have to unfurl to free.
Make sure halyard is tight, but not too tight. Loosen halyard and re-tighten. (You will do this when you remove the sail to check foil etc)
2/ How long since you have actually checked this fitting out?
If a while, it might be worth doing it now.
Haul down foresail, rotate the fitting and check for smooth movement and no bearing grind (refer to your manual for maintenance details)
3/ With sail removed sight up foil to check for bends or kinks. With binoculars try to visually inspect joints for loose attachment or mis-alignment.
As mentioned by John (JSSAILEM) a slack forestay can add resistance to the rotation of the foils. Check and adjust that.
4/ You have checked the rotation of the drum by hand, but that is different from the operating conditions with wind in the sail.
With the sail removed rotate the fitting and check for smooth movement and no bearing grind (refer to your manual for maintenance details)
5/ You say that the furling line is running cleanly. Just for fun, check the sheaves in the blocks the lead the furling line. (mine had groves in them and didn't rotate freely.)
All of these items are furler maintenance items.
Even if you think you have found the cause I would recommend going through the list and referring to the manual.
gary