Looking for ideas on galley remodel

[dLj]

Formica laminate is usually installed using contact cement on both surfaces. Evidently contact cement is not compatible with epoxy. Try coating a scrap piece of plywood with polyester resin, sand lightly, to determine if contact cement sticks to it. If it works, sand epoxied surfaces with 80 grit & apply polyester, sand lightly, reapply contact cement to laminate & to polyester surface. Proceed with installation. I have never applied Formica using epoxy, I would try a test sample to ensure the epoxy doesn’t unfavorably affect the laminate. Perhaps @dLj has used epoxy & can offer advice.

Unfortunately I do not have experience doing Formica with epoxy. You might call the help line at West Systems and see if they can answer...

I just know the epoxy will stick to the epoxy...

dj

 

[UpperPintle]

...the glue just rolls off.

Did you sand the epoxied surface before applying the contact adhesive? Cured epoxy leaves a very slick surface, making it difficult for non-epoxy substances to stick to it. Also, some epoxy will leave an amine blush (waxy film) when it cures, especially in high humidity. This film is water soluble, so you should be able to wipe it off with a damp rag. Maybe your epoxy left this layer that prevented the contact cement from spreading evenly.

The surface needs to be very clean (no dust, oil) and smooth so there is as close to 100% contact between both surfaces (formica and substrate).

 

[fred1diver]

Quick update of today’s work
Dry fitted the counter, started making the sink counter
Tomorrow will be a very busy day, will start on the stairs and try to finish the counter

 

[fred1diver]

Ok worked a bit on it today, making progress, well, was, I wanted to clean up the wiring and it is turning out to be a real pain.
But it will be worth it in the end
I made the main stair panel, still a bit of fine tuning left, and cut the steps.

 

[mermike]

To add to @UpperPintle 's post, if you used West Systems epoxy, the amine blush must be washed off with soap and water before sanding. Sanding does not remove it - it drives it into the grooves making it even harder to remove. It's in the West Systems manual, along with most everything else you ever wanted to know about epoxy.

BTW, I admire your ambition and progress.

 

[fred1diver]

Thank you for the kind words and advice

 

[fred1diver]

Worked hard again tokay, but no pictures today!
Painted/sealed the wood trim used for the stair/sink countertop, epoxied the stair back panel and some more parts, started working/cutting on the steps, need to round them off at the corners and the edges… more to come tomorrow

 

[fred1diver]

Here are the updates, just pics tonight, info to come

 

[jssailem]

Fred. Have you considered how you will stop the crew from stepping into the sink as they enter the boat through the companion way while the boat is beating hard to port in a storm?

 

[BigEasy]

I would have placed the sink on the starboard counter area to keep it clear of companionway. A slip on wet stair step and foot into the sink could result in fall onto cabin sole & serious injury. I had that happen a couple years ago that scared the hell out of me as I lay on the sole in severe pain. Thankfully no sink involved & just severe bruising. At minimum an insert to cover the sink with bracing on bottom side to firmly capture & retain the sink insert should be placed when not using sink or underway. The insert can also expand the working surface area.

 

[fred1diver]

We do have a board that goes over it

 

[fred1diver]

Hello everybody
Worked very hard today, did not have time to take pictures of everything we did today, but we managed to finally remove the port salon window, which has an aluminium frame, held by interior screws, seems simple, at least the starboard one was, this one was held in place with the dreaded 5200
Started working on it yesterday and finished removing it today end of day.

my wife worked so hard on that, bless her soul.

managed to install the counter and glass it in place, tomorrow comes the laminate
Did some carpentry for the galley/stairs.
Very happy, still a lot to do

 

[fred1diver]

Another busy day, albeit a short one, but got a lot done