What to do first? Sat for 5 years. Old Mercury 4hp Outboard motor

Sep 30, 2025
20
Catalina 22 Davis Hollow - Lake Arthur
Hello,

New to Outboards and don't want to do something dumb. This motor was said to still run good. But hasn't been run for 5 years. What are the first steps and what not to do? 1973 (ish) Mercury 4hp outboard. Came with my 1971 Catalina 22.

I know I need to get good gas...
1. But do I have to drain any old gas inside?
2. Think mix is supposed to be 50:1.... what kind oil do I buy?
3. What kind of gas? Ethanol free? premium or anything from the gas station?

I have a barrel I can fill with water to run it in.

4. Any risk to damage it...should I test to see if its not "seized"..
5. I see lot people taking spark plug off and spraying some kind oil into it. Necessary? If so what kind oil?
6. Should I loosen the bottom "gear" oil nut to see if the oil is black/creamy/clear/ or even empty?
7. its definitely a 2 cylinder, right?

Any other info greatly appreciated. I basically know nothing so clear and specific steps and products would be great!!!
 

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Jan 1, 2006
7,730
Slickcraft 26 Sailfish
Yes new gas.
No, don't save the old.
2 cycle oil is OK. I wouldn't spend on premium brands until it runs.
Ethanol free if it's available.
You can tell pretty fast if it's seized.
Marvel Mystery Oil is a good choice to squirt into the cylinders prior to starting. Pull the start cord to distribute.
Replace the lower unit lubricant if the motor coughs twice while trying to start.
Yes, 2 cylinder.
You'll prolly need to rebuild the carb before it will run. For sure disassemble and clean. Once you do that you might as well do the rebuild.
Add a fuel filter and make sure all fuel connections are tight.
Maybe it will run.
 
Jan 11, 2014
13,298
Sabre 362 113 Fair Haven, NY
In addition to @shemandr's suggestions:

Change the water pump impeller. It has likely taken a set and will not pump a sufficient volume of water to cool the engine.

Put a new properly gapped spark plug in it.

Definitely use ethanol free gas if available, if it's not, drain the carb after running the engine and drain the internal fuel tank.
 
Feb 10, 2004
4,162
Hunter 40.5 Warwick, RI
Ordinary gas with 10% ethanol is ok for now, but after you get it running switch to ethanol free if you want trouble-free running. Ethanol will trash the carbs on these small engines in less than a boating season.
 
Jun 17, 2022
356
Hunter 380 Comox BC
Honestly, I'd just buy a new carb.

If you don't want to buy a new carb, take it apart and clean it before you do anything else.Might want to consider replacing the fuel hoses, as they may be clogged....

Sometimes you get them started, then a little piece of crap goes and blocks the jets, then it runs worst....
 
Sep 24, 2018
3,760
Catalina 30 MKIII Chicago
You might have some luck by draining the bowl, filling it with carb cleaner and giving it a few pulls to flush the carb out. I had a mechanica do that to get my 140hp two stroke running again. Next step after that would be a carb rebuild. Take it step by step so you don't dump too much money into something that's not going to run right