Sails, materials, designs - so many questions

colemj

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Jul 13, 2004
478
Dolphin Catamaran Dolphin 460 Mystic, CT
What kind of main sail are you runnning? Furling? Non-furling?

dj
Catamaran with a large roach elliptical head non-furling sail.

Laminates or 3Di will be the best type of sailcloth for a boom furler.

Mark
Reach Under Sail.jpg
 

colemj

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Jul 13, 2004
478
Dolphin Catamaran Dolphin 460 Mystic, CT
I would hesitate to use anyone that does not come to the boat to measure. Especially with the sail setups I have...
Yes, get them measured by the sailmaker! This is the only way to prevent issues and to get it exactly right in the end. Very important!

If they say they've made lots of sails for your type of boat and don't need to measure, then walk away. Little seemingly insignificant things can make a big difference in the end.

Mark
 
May 17, 2004
5,548
Beneteau Oceanis 37 Havre de Grace
Love that photo! I definitely do not have laminate sails... Are you up north on the Chesapeake?

Have you heard of Jenkins Sails?

JENKINS SAILS

I'm going to have John come to my boat to look everything over. I am not at all opposed to getting two or three estimates..

dj
I'm all the way north on the Chesapeake, in Havre de Grace. I don't know anything about Jenkins Sails. Sounds like they're on the Eastern Shore; I focused on ones in the Annapolis area and just haven't heard about Jenkins. Looks interesting though. I'm definitely in favor of having someone that will come to the boat, measure it, and take the time to talk to you about what you want.
 

Joe

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Jun 1, 2004
8,162
Catalina 27 Mission Bay, San Diego
I'm embarking on the quest to find the "best" sails for my boat. .............................. ....................................................................................................I welcome thoughts, suggestions and information.

dj
If you're serious about learning what sails are best for your boat.......you need to first read this book.
The Art and Science of Sails


Whidden's book was first published in 1990, this is the one you should acquire not the newer edition. AFIK it is only available as a used item but I found it on Amazon for under $9.00. Anyway, I consider the original to be an important, fundamental reference in every sailors' library. Despite its age, iit is still the most relevant and understandable book on sails. I have the second version also and it has a lot of glossy photos... but it is essentially an advertisement for North Sails with very little real life referencing or instruction. Trust me, the original will be the best nine bucks you've ever spent on sailing.

If you don't know who Tom Whidden is.... that is also an important reason for reading it. Afterwards, you will be much, much wiser... I also suggest going through your original post after you've finished reading this sailing bible. You'll find yourself making corrections, organizing your priorities and making sense of what you really want with your sail decisions.
 

dLj

.
Mar 23, 2017
4,244
Belliure 41 Back in the Chesapeake
If you're serious about learning what sails are best for your boat.......you need to first read this book.
The Art and Science of Sails


Whidden's book was first published in 1990, this is the one you should acquire not the newer edition. AFIK it is only available as a used item but I found it on Amazon for under $9.00. Anyway, I consider the original to be an important, fundamental reference in every sailors' library. Despite its age, iit is still the most relevant and understandable book on sails. I have the second version also and it has a lot of glossy photos... but it is essentially an advertisement for North Sails with very little real life referencing or instruction. Trust me, the original will be the best nine bucks you've ever spent on sailing.

If you don't know who Tom Whidden is.... that is also an important reason for reading it. Afterwards, you will be much, much wiser... I also suggest going through your original post after you've finished reading this sailing bible. You'll find yourself making corrections, organizing your priorities and making sense of what you really want with your sail decisions.
Book will be here Friday. Thank you for the reference!

Out of curiosity, What would you see me changing in my original post?

dj
 

dLj

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Mar 23, 2017
4,244
Belliure 41 Back in the Chesapeake
There are a couple of other choices - radial Hydranet and its equivalence from other manufacturers, and 3Di. The radial Hydranet will hold shape longer than crosscut dacron or triradial dacron, with a similar overall lifespan, and 3Di will both hold its shape and last longer than all other choices.

Mark
I've heard the term 3Di numerous times in discussions of sails and have only now, after your references to it, actually taken the time to look into it to get a better understanding.

3Di is a proprietary process used by North Sails to manufacture sails. It's interesting that everyone simply refers to this as 3Di. I think in the future if I reference it, I will say "North Sails 3Di manufacturing process". They essentially build the entire sail and all it's fibers in a manufacturing process to create whatever sail has been designed.

Now you all may have known that, but I didn't. That has lead me, in other sail related discussions, to be a bit confused as to what the heck it meant. I was thinking it was a fabric. But it's really a process via which the sail fabric is built using whatever design considerations have been decided upon. Really interesting. I'm sure well beyond my means... But hey, as they say, if you don't ask, you won't know...

Dave said it was 2.2 times to cost of dacron... At least that gives me an idea...

dj
 
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colemj

.
Jul 13, 2004
478
Dolphin Catamaran Dolphin 460 Mystic, CT
If you're serious about learning what sails are best for your boat.......you need to first read this book.
The Art and Science of Sails
I disagree with this. That book is so out of date wrt materials, methods, and construction. I mean, almost none of the sailcloth materials from 1990, let alone construction techniques, even exist anymore. Sailcloth and how sails are made has gone through very rapid changes in just the past few years. Even something general like "laminate" today has no bearing on what a laminate was only a few years ago, and definitely nothing like a 1990 laminate.

If one is getting a cross cut woven dacron sail, then OK, but you don't need that book for that.

Now that I think about it, woven dacron has had tremendous leaps in technology and no longer represents any dacron from 1990. Smaller fibers, mixed fiber sizes, tighter weaves, better resins - and that doesn't even include things like woven radial dacron or woven dacron with dyneema support.

Mark
 

colemj

.
Jul 13, 2004
478
Dolphin Catamaran Dolphin 460 Mystic, CT
I've heard the term 3Di numerous times in discussions of sails and have only now, after your references to it, actually taken the time to look into it to get a better understanding.

3Di is a proprietary process used by North Sails to manufacture sails. It's interesting that everyone simply refers to this as 3Di. I think in the future if I reference it, I will say "North Sails 3Di manufacturing process". They essentially build the entire sail and all it's fibers in a manufacturing process to create whatever sail has been designed.

Now you all may have known that, but I didn't. That has lead me, in other sail related discussions, to be a bit confused as to what the heck it meant. I was thinking it was a fabric. But it's really a process via which the sail fabric is built using whatever design considerations have been decided upon. Really interesting. I'm sure well beyond my means... But hey, as they say, if you don't ask, you won't know...

Dave said it was 2.2 times to cost of dacron... At least that gives me an idea...

dj

Welll, I did say this:

3Di is really only the manufacturing process and type of sail, and doesn't fully describe any individual sail itself. It incorporates different materials in the different versions. They make versions from 100% dacron, dacron mixed with dyneema, dyneema mixed with kevlar, and several versions with carbon/dyneema/kevlar.

In addition to the above, the different fiber ratios (except pure dacron), and the dpi of the fiber content varies depending on sail size and expected usage. Also, they come with and without an outer "scrim" for further sun and abrasion protection (racing vs cruising).

Any reviews would need to take into account the specific version of 3Di.
It would be correct to say "North Sails 3Di manufacturing process", but that's quite a mouthful when 3Di is so succinct. Few people refer to dacron as "Challenge woven dacron", or to laminates by their different types like "Doyle string oriented mylar mold" or "Dimension-Polyant fiber path glued mylar" or such. Likewise, Hydranet is used when it is really "woven dacron with a percentage of dyneema yarns in the warp direction".

I don't know the cost difference between 3Di and dacron, and any difference would need an apples-apples comparison. For example, dacron 3Di vs. North crosscut dacron. Or dacron 3Di vs. Far East cheapest dacron. The cost might be 2x more, or it might be 10x more.

In our case, a dyneema/kevlar 3Di sail was ~30% more than a Hydranet sail from Zoom, which is a price competitive sailmaker. These two material choices are very different, with the dyneema/kevlar being more robust and better shape holding than hydranet, and 25% lighter. For us, that was a good tradeoff price/performance (and Hydranet was the only other contender since our boat can't use woven dacron, and I didn't want a laminate).

You would need quotes and determine your own tradeoffs based on them. 2x might be a good tradeoff, particularly for a furling sail where shape retention makes a huge difference in handling, but 4x might not. Only you can decide that. For sure, crosscut dacron will be your least expensive option, but some laminates may be right in that ballpark.

One good thing about boom furling is that it stores the sail in the best possible way. That gives laminates a reprieve from how many of them are stored.

Mark
 

dLj

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Mar 23, 2017
4,244
Belliure 41 Back in the Chesapeake
Welll, I did say this:
That's why I looked it up... :) Thank you....

It would be correct to say "North Sails 3Di manufacturing process", but that's quite a mouthful when 3Di is so succinct. Few people refer to dacron as "Challenge woven dacron", or to laminates by their different types like "Doyle string oriented mylar mold" or "Dimension-Polyant fiber path glued mylar" or such. Likewise, Hydranet is used when it is really "woven dacron with a percentage of dyneema yarns in the warp direction".
Perhaps now that I'm one of the "initiated" I would only use that once in a communication... But I must say it has had me scratching my head in the past as it has so often soundled like it was a material, and not a manufacturing system.... Or maybe I've just been a bit dense...

I don't know the cost difference between 3Di and dacron, and any difference would need an apples-apples comparison. For example, dacron 3Di vs. North crosscut dacron. Or dacron 3Di vs. Far East cheapest dacron. The cost might be 2x more, or it might be 10x more.
Time will tell...

In our case, a dyneema/kevlar 3Di sail was ~30% more than a Hydranet sail from Zoom, which is a price competitive sailmaker. These two material choices are very different, with the dyneema/kevlar being more robust and better shape holding than hydranet, and 25% lighter. For us, that was a good tradeoff price/performance (and Hydranet was the only other contender since our boat can't use woven dacron, and I didn't want a laminate).

You would need quotes and determine your own tradeoffs based on them. 2x might be a good tradeoff, particularly for a furling sail where shape retention makes a huge difference in handling, but 4x might not. Only you can decide that. For sure, crosscut dacron will be your least expensive option, but some laminates may be right in that ballpark.

One good thing about boom furling is that it stores the sail in the best possible way. That gives laminates a reprieve from how many of them are stored.

Mark
Of course the whole "price competitive" aspect may be changing in our current economic times. With this scale of possible economic hit, I'm taking it on a 3 year plan. I may not bite the bullet on putting new sails on for about 3 years. But I hate not being sufficiently knowledgeable when talking with the "pro's" about all these things.

Truthfully, I've never been in a position where I could afford a new set of sails so I have simply made due with whatever I had. When looking for replacement sails, I've always gone the used sail route - but that was back in the days where it was either Dacron, or Dacron... That playing field has exploded...

dj
 

colemj

.
Jul 13, 2004
478
Dolphin Catamaran Dolphin 460 Mystic, CT
Actually, now that I've mentioned Zoom, you should consider contacting them. Very good designing and manufacturing, and competitively priced. I'm not sure how they handle measuring and fitting, since they are in New Zealand, but maybe they have US representatives.

Mark
 
May 17, 2004
5,548
Beneteau Oceanis 37 Havre de Grace
or example, dacron 3Di vs. North crosscut dacron. Or dacron 3Di vs. Far East cheapest dacron.
To be more apples:apples, the quotes I got in the fall put NORDAC 3Di, which is their polyester based 3Di version, at 1.8 times the cost of their NORDAC cross-cut Dacron. The 2.2 multiple was comparing 3Di NORDAC to Dimension Polyant C-Breeze Dacron from a different but not especially cheap loft.
 

dLj

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Mar 23, 2017
4,244
Belliure 41 Back in the Chesapeake
Actually, now that I've mentioned Zoom, you should consider contacting them. Very good designing and manufacturing, and competitively priced. I'm not sure how they handle measuring and fitting, since they are in New Zealand, but maybe they have US representatives.

Mark
Just a FYI, the Zoom sail making website has actual data/information about sail cloth materials rather than the more commonly found marketing bull that drives me nuts...

dj
 

dLj

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Mar 23, 2017
4,244
Belliure 41 Back in the Chesapeake
Ha! Reading through that Zoom page, I now know what my sails are made from - they are Hood Vektron sails!... They are not Dacron...

dj
 

colemj

.
Jul 13, 2004
478
Dolphin Catamaran Dolphin 460 Mystic, CT
Are they from Hood? If so, that gives you a clue to the age, as Hood stopped making that a while ago. Other's manufacture a version, so if not Hood, then could be newer.

They are mostly dacron sails. Vectran fibers are added in the fill. Similar to how Hydranet adds dyneema to the warp on dacron sails. Adding to the fill means a crosscut sail, while adding to the warp means a radial sail.

Mark
 

dLj

.
Mar 23, 2017
4,244
Belliure 41 Back in the Chesapeake
Are they from Hood? If so, that gives you a clue to the age, as Hood stopped making that a while ago. Other's manufacture a version, so if not Hood, then could be newer.

They are mostly dacron sails. Vectran fibers are added in the fill. Similar to how Hydranet adds dyneema to the warp on dacron sails. Adding to the fill means a crosscut sail, while adding to the warp means a radial sail.

Mark
Got a date for Hood? Yes they are Hood sails.

dj

p.s. I just googled it - they were made after that. Hood stopped doing their own weaving in 1995. The PO put the these sails on and he bought the boat in 2000. I have the original receipts but they are on the boat so I can't look it up right now. I'm guessing these sails are in the 10 to 15 year old range. Might be a little older. Hood sold out to Quantum in 2017. So these sail predate that as they have the Hood logo.
 
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dLj

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Mar 23, 2017
4,244
Belliure 41 Back in the Chesapeake
One thing I don't understand is how to know if your foresail needs to be replaced other than looking at the stitching and if the material is looking worn out? What else would you look for?

dj
 
Oct 19, 2017
7,941
O'Day Mariner 19 Littleton, NH
I
One thing I don't understand is how to know if your foresail needs to be replaced other than looking at the stitching and if the material is looking worn out? What else would you look for?

dj
I would set the foresail on a windless day, pull the sheet tight and look for stretch wrinkles and excessive bagging. Granted, I'm not really experienced in this, I generally haven't considered the condition of my sails until I suffer poor performance beyond my tolerance. But, it makes sense to me that a blown headsail will show signs of bad shape when set flat.

A good headsail will allow you to pull it pretty flat when sailing upwind and shouldn't contribute much to heeling. I would think this would be especially true of a Yankee headsail with that high clew.

-Chill Will
 
Jan 11, 2014
12,720
Sabre 362 113 Fair Haven, NY
One thing I don't understand is how to know if your foresail needs to be replaced other than looking at the stitching and if the material is looking worn out? What else would you look for?

dj
A sail loft will hang it horizontally by its corners and pull it tight. The shape will be visible. Foresails are subject to the same kinds of problems as mainsails with stretch.
 
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dLj

.
Mar 23, 2017
4,244
Belliure 41 Back in the Chesapeake
A sail loft will hang it horizontally by its corners and pull it tight. The shape will be visible. Foresails are subject to the same kinds of problems as mainsails with stretch.
So to get an idea, what Will said above should give an indication.

dj