Fuel pickup location for a Diesel heater

Nov 13, 2013
723
Catalina 34 Tacoma
With great difficulty. Plan is to run 30mm exhaust tubing in a heavy insulating sock to the transom.
I have an insulating sock from a deisel heater I replaced. I instaled the new heater about 3' from the transom so I didn't need the sock. The sock I removed is fiberglass. Let me know if you need it. I'll make you a deal!
 
Nov 13, 2013
723
Catalina 34 Tacoma
Like most DIY projects, I checked with some of my cruising friends and found a heater offered by Amazon. The prices are under $200. for what seems to be comparable to the $2500. models at marine supply dealers. My friends have used these knock-offs for three winters and have been impressed with their reliability and functionality. As they both stated “if it breaks, I can afford a few more to replace it. Anyone else using a “not-so-elite“ model?
I installed one 3 years ago. Worked flawlessly. There are a lot of trucks in Jina that use them.
 
Nov 21, 2012
687
Yamaha 33 Port Ludlow, WA
I have an insulating sock from a deisel heater I replaced. I instaled the new heater about 3' from the transom so I didn't need the sock. The sock I removed is fiberglass. Let me know if you need it. I'll make you a deal!
Shoot, I already bought one. It's by the foot so I can't return it. :(
 
Nov 21, 2012
687
Yamaha 33 Port Ludlow, WA
I've got a drain at the elbow leaving the heater. And definitely next time. Or next boat.
 
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Dec 25, 2000
5,870
Hunter Passage 42 Shelter Bay, WA
Shoot, I already bought one. It's by the foot so I can't return it.
Installed a Wallas furnace in 2006 with a very short exhaust pipe run; maybe three feet. Even then, that sock was expensive. It seems all boat stuff is expensive.
 
Nov 21, 2012
687
Yamaha 33 Port Ludlow, WA
Update. Heater is in. It's going to be a game changer. That baby cranks it out!

Pictures to follow. It's cold and dark outside, but not in the cabin.

Happy Thanksgiving!
 
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Bob S

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Sep 27, 2007
1,780
Beneteau 393 New Bedford, MA
I’m still in the process of acquiring all the parts needed. Looking forward to seeing pics!
 
Nov 21, 2012
687
Yamaha 33 Port Ludlow, WA
I ended up tapping the fuel tank. It didn't go great. The step bit caught and torqued the sheet metal. I bludgeoned it back into a semblance of flat. It took 2 tries to run the fuel line. The first attempt went up along the fuel fill, behind the galley and down into the space beneath the lazarette. Too much up as it turned out. I couldn't get the fuel to flow. So I undid about 90 minutes of work in 30 seconds and routed it beneath the floor.

The heater is installed in a cavity at the bottom of the lazarette designated as an optional water tank.
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You might think this was a cookie sheet disguised as a heat shield. You'd be right.
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I drilled holes for the heater output and input at each end, plus one for wiring and another for fuel. I also drilled a hole for the exhaust.

I wrapped the exhaust elbow with header tape (nasty stuff) and used a heavy sock for the rest. I insulated heavily due to the confined compartment.I also wrapped the output where it passes through the bulkhead. Didn't want any fiery surprises.

I put the skin fitting through the transom. I located it precisely and scientifically - it was the spot I could reach. Don't ask me what I'm going to do if the rudder post ever needs attention - there is no access without major disassembly of bulkheads and possibly more.
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I used a stainless standoff to support the exhaust and keep it elevated above the bottom. It also hold the nasty header tape in place.
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Pictures were also difficult. There is almost no room to move. Everything had to be assembled in the correct order, which could not be determined without trail and error. Some of the assembly was done blind and then verified with a mirror or phone.

All in all a difficult project, but the admiral is very happy with the result, and so am I. Given the level of difficulty I think the Webasto was the right choice. Though you can indeed purchase many Chinesium replicas for what the Webasto cost, I would not want to have to reinstall this again and hope that the extra money spent will be repaid in reliability.

I have a couple more picture to post tomorrow, but now it's time for :beer:.
 
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Jun 14, 2010
2,229
Robertson & Caine 2017 Leopard 40 CT
I think that the risk of failure for a diesel heater installed under my bunk is not that it stops working on a cold night. I think that either starting a fire on-board or killing me quietly with CO poisoning would be the failure modes I would be concerned with. A CO detector only gives you a few minutes to wake and run. I know a couple folks who survived CO on their boats, and they say it is like gently falling asleep - you do not panic, just keep getting deeper.
:plus: IMHO every boat with an enclosed cabin and internal combustion engine should have a working CO detector aboard.
 

jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
22,298
CAL 35 Cruiser #21 moored EVERETT WA
The CO detector needs to use it’s own energy source and the batteries need to be changed the same way home batteries in detector’s are changed. Twice a year fresh power and maintenance cleaning of the contacts.
 
Nov 21, 2012
687
Yamaha 33 Port Ludlow, WA
The CO detector needs to use it’s own energy source and the batteries need to be changed the same way home batteries in detector’s are changed. Twice a year fresh power and maintenance cleaning of the contacts.
Mine is hardwired to the house bank. I've been thinking about installing another in the heater bay as an early warning system.
 

jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
22,298
CAL 35 Cruiser #21 moored EVERETT WA
I am always trying to outsmart Murphy... I have two CO detectors that use 9V batteries. I replace them every 6 months. I know they are not worn out. It is a habit. I also have a propane monitor/safety switch. It is constantly sniffing the area near the bilge. It is wired into the boat's poser system. I figure if the boat batteries die, I can fall back on the reliability of the independent CO detectors.

While aboard my buddies boat Mahalo, we were awakened around 2AM by a screaming CO detector. The wind had changed while we slept. The Honda generator behind the cockpit was now blowing exhaust towards the boat. It was enough to excite the detector. We turned off the generator and aired out the cabin. The other two sailors went back to sleep. I baby sat the detector till it stopped yelling and the cabin PPM air reported safe. Wrapped in a blanket, the forward hatch and the companionway open to the 20º breeze cleared the air within 10 minutes.

Murphy was trying. Chalk one up on the good guys side.
 
Jan 4, 2006
7,043
Hunter 310 West Vancouver, B.C.
The wind had changed while we slept. The Honda generator behind the cockpit was now blowing exhaust towards the boat.
What in the name of ^*#^$&%* were your buddies doing with a jury rigged generator on the back of the boat running at 2:00 AM :yikes: ? That is exactly how people die of CO poisoning while sleeping :yikes:. Also, when CO detectors react to CO, it's rather slowly :yikes: .

I DO NOT want to be lamenting your obituary on this site. You contribute far too much material and losing you would be not be appreciated. Stay away from people like that.
 
Jun 14, 2010
2,229
Robertson & Caine 2017 Leopard 40 CT
You contribute far too much material and losing you would be not be appreciated
Don’t worry, we’ll still have the material he left behind. ;)

Edit: This comment, humor intended, sadly brought up thoughts of Jon Eisberg. I do miss him. What an incredible person he was! He made an impact on me, and a lot of other people.
 
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Likes: jssailem
Jul 12, 2011
1,165
Leopard 40 Jupiter, Florida
Before we leave this topic (which I helped divert by the CO comments), I want to thank @mermike for showing us his project. Particularly, I want to thank him for telling us (with humor) about his mistakes and workarounds, and also for providing great pictures of the work. This will come in handy when I tackle the same project in a year or so. Many thanks for the contributions, and I wish you a warm winter. :beer: