Fuel pickup location for a Diesel heater

Jan 11, 2014
12,348
Sabre 362 113 Fair Haven, NY
With great difficulty. Plan is to run 30mm exhaust tubing in a heavy insulating sock to the transom.
I plan on adding a Webasto hydronic heater and the instructions from Sure Marine are pretty clear about limiting the length of the exhaust hose. It only uses a 22 mm exhaust hose. I plan to mount the heater in the lazaretto with a about a 3 foot run to the transom.
 
Nov 21, 2012
687
Yamaha 33 Port Ludlow, WA
I went with the 30mm because I knew I needed more length. I got the tubing and a 24-30mm elbow adapter from nwmarineair.com.
 

jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
22,298
CAL 35 Cruiser #21 moored EVERETT WA
The run on my heater a Wallas 40DT is about 6 ft. It was recommended to exit the side stern quarter about 2 plus feet from the transom. Rationale, that the exhaust did not get blown back, roiled over the transom into the cockpit. Exhaust swept beyond the stern backwash.

Caution was advised to give the tube a foot or more loop to assure water does not siphon back up the hose.
 
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Jul 12, 2011
1,165
Leopard 40 Jupiter, Florida
Please @mermike - there are a bunch of folks that would love to see any photos or descriptions of your project. These diesel heaters have great reputations and are sure popular.
 
Nov 21, 2012
687
Yamaha 33 Port Ludlow, WA
Please @mermike - there are a bunch of folks that would love to see any photos or descriptions of your project. These diesel heaters have great reputations and are sure popular.
I ran it on the bench and took some photos with the Flir, will upload one tomorrow. I had some unexpected work show up at the shop so I won't get back to the boat and start the install until the 20th or so. Nothing like waiting for the last minute. Brrr.
 
Jan 11, 2014
12,348
Sabre 362 113 Fair Haven, NY
I ran it on the bench and took some photos with the Flir, will upload one tomorrow. I had some unexpected work show up at the shop so I won't get back to the boat and start the install until the 20th or so. Nothing like waiting for the last minute. Brrr.
Dang, don't you hate it when work gets in the way of sailing. :huh:
 
Oct 2, 2008
3,810
Pearson/ 530 Strafford, NH
Like most DIY projects, I checked with some of my cruising friends and found a heater offered by Amazon. The prices are under $200. for what seems to be comparable to the $2500. models at marine supply dealers. My friends have used these knock-offs for three winters and have been impressed with their reliability and functionality. As they both stated “if it breaks, I can afford a few more to replace it. Anyone else using a “not-so-elite“ model?
 
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Dec 25, 2000
5,870
Hunter Passage 42 Shelter Bay, WA
Self installed our Wallas 40D diesel heater several years ago and wrote an article about it here. Hunter 42 Owner Modifications and Upgrades No inspection port on our tank and no worries about a few small metal bits in the tank, which would get collected in the filters. The pickup tube is shorter than the engine tubes so as to avoid starving the engine of fuel.
 
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Jan 11, 2014
12,348
Sabre 362 113 Fair Haven, NY
Like most DIY projects, I checked with some of my cruising friends and found a heater offered by Amazon. The prices are under $200. for what seems to be comparable to the $2500. models at marine supply dealers. My friends have used these knock-offs for three winters and have been impressed with their reliability and functionality. As they both stated “if it breaks, I can afford a few more to replace it. Anyone else using a “not-so-elite“ model?
I briefly considered using a knock-off and opted against it for a two main reasons, installation support and reliability. Sure Marine offers good support and installation instructions and a reliable product. Yes, it will cost more and I could buy several of the knockoffs for the same money, but the knockoffs will never fail when it is convenient and I don't want to deal with being cold in some relatively isolated place and dealing with repairing or replacing it.
 
Jul 12, 2011
1,165
Leopard 40 Jupiter, Florida
My friends have used these knock-offs for three winters and have been impressed with their reliability and functionality. As they both stated “if it breaks, I can afford a few more to replace it. Anyone else using a “not-so-elite“ model?
I think that the risk of failure for a diesel heater installed under my bunk is not that it stops working on a cold night. I think that either starting a fire on-board or killing me quietly with CO poisoning would be the failure modes I would be concerned with. A CO detector only gives you a few minutes to wake and run. I know a couple folks who survived CO on their boats, and they say it is like gently falling asleep - you do not panic, just keep getting deeper.
 
Jan 19, 2010
1,252
Catalina 34 Casco Bay
With mechanical joint for the engine so readily available, why not add a wye and run from there?
 
Nov 21, 2012
687
Yamaha 33 Port Ludlow, WA
With mechanical joint for the engine so readily available, why not add a wye and run from there?
That's problematic on a diesel. Foremost is the risk of introducing air in the fuel line. Second is reducing fuel pressure underway. Tapping the return line means that it would only work when the engine is running. A separate tank or fuel pickup is a necessity.
 
Nov 21, 2012
687
Yamaha 33 Port Ludlow, WA
I'm starting to lean towards a separate tank. I had a half pint of diesel handy and used that to run it on the bench. Went through it pretty fast. Granted, the shop was cold and I wanted to see what full output was iike (very satisfying). But I only have 17 gal of fuel storage to begin with. I don't motor that much but a separate tank would act as extra fuel storage and allow the occasional fill up with kerosene. It would also keep the fuel pump in the lazarette.

Something like this container, well-secured. Make it removable so I'm not sticking the fuel hose down in the lazarette to refill it.

1668087533404.png

I'd install the fuel tank tap in place of the pour spout.
 

jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
22,298
CAL 35 Cruiser #21 moored EVERETT WA
Fuel management is a rational concern.

The Wabasto EVO 40 says their heater consumes 0.18-0.43 liters/ hour.

Your 17gal tank holds 64.4 liters fuel
A 5 gal jug holds 18.9 liters of fuel

When the temps drop to Zero Celsius your going to be running to a fire on the shore or cranking on the heater.
You can run the heater for roughly
  • 148 hours flat out from the fuel tank
  • or 41 hours on the fuel jug before you need to refill.
If my math is correct.
It all boils down to how you want to enjoy and sail your boat.
 
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Nov 21, 2012
687
Yamaha 33 Port Ludlow, WA
Fuel management is a rational concern.

The Wabasto EVO 40 says their heater consumes 0.18-0.43 liters/ hour.

Your 17gal tank holds 64.4 liters fuel
A 5 gal jug holds 18.9 liters of fuel

When the temps drop to Zero Celsius your going to be running to a fire on the shore or cranking on the heater.
You can run the heater for roughly
  • 148 hours flat out from the fuel tank
  • or 41 hours on the fuel jug before you need to refill.
If my math is correct.
It all boils down to how you want to enjoy and sail your boat.
Thanks for the maths! I think the numbers support a separate 5 gal fuel jug. I could see drawing the main tank down very easily. We do like to sail in the winter occasionally. The weather is mild compared to Idaho and it's uncrowded and peaceful in most anchorages. And there's wind. Sometimes too much!
 
May 7, 2012
1,508
Hunter e33 Maple Bay, BC
I'm installing a diesel heater soon. I plan to install the pickup in the main tank. Any reason not to drill the hole for the pickup into the tank inspection port? I can't think of a reason not to do this, but one never knows. I know I'd rather not drill into the tank itself and risk contamination wi
You are over thinking this. Why not go with your original plan? Your Plan “B” seems like a lot of unnecessary extra work and potential trouble. Not only will the container have to be well secured, which in itself is not trivial, it will need a venting system preferably to the outside so air replaces the diesel as it is used. Install the pickup tube in the inspection hole, buy the spare container, fill it with diesel, store it wherever (anchor locker, lazarette, lashed down on your life lines, etc), and when you get low in your main tank, whether it is due to engine use or heater use, top it with the spare container.
 

jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
22,298
CAL 35 Cruiser #21 moored EVERETT WA
I would agree with Len. A whole lot easier to refill the fuel tank with a jerry can than to refill the portable in the boat.

I like the KISS plan.
 
Dec 25, 2000
5,870
Hunter Passage 42 Shelter Bay, WA
With mechanical joint for the engine so readily available, why not add a wye and run from there?
Bad idea. Risk restricting fuel flow to the engine, which is used for both combustion as well as injector/rack cooling.
 
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