Added a second battery and solar panel.

May 20, 2021
11
Newport 28 Lake Pend Oreille
Finally added a second battery and solar panel to my 1979 Newport 28. The boat originally had one battery, a 1/2/off/both switch, no inboard atomic 4, questionable shore charging capabilities, but does have a 9.9 HP outboard. For peace of mind I wanted to add a second battery and a solar panel to keep both batteries topped off. After asking for some guidance here, I read these links and was finally able to wrap my head around it all.

I purchased another battery, this Renogy 50w Solar Panel w/ charge controller, Sea Dog Rail mount clips, a Blue Sea Systems ACR, Blue Sea Systems Surface & Terminal Mount Fuse Blocks, 2 fuses, four 2 AWG battery cables, and some other terminal ends, fuses, etc.

Installation was straightforward. I had drawn out a wiring diagram for my system (attached) and followed along. For the solar panel I had to buy some 2" aluminum stock at a big box store to make custom rails for the underside of the solar panel so I could mount it to the stern rail. The Sea Dog clips provide enough grip that the solar panel stays in position, I didn't have to make a telescoping support rod. I'll try to get a picture of the panel later.

Everything works as it should. The charge controller shows how many amps are flowing to the battery and what voltage the battery is reading. I wired the charge controller to the House (or first battery) and when the ACR detects it is full, it opens up so the second battery can start receiving a charge. The 1/2/both/off switch now just really works as an on/off switch. When I leave the boat I turn it "off", charging can still happen and the bilge pump can still run since it is directly wired to the house battery. When I get on the boat, I simply move the switch from "off" to position "1". Then I can electric start the outboard, run instruments, lights, etc. The vessel is pretty low tech, so there are not a lot of items that need electricity, but now I can add as needed.

The battery bay area is small so the wiring looks a little "hectic". I do have a battery test meter that is wired to both battery 1 and battery 2 and there is a negative bus bar attached to battery 1 that I'd like to move in the future.
battery.jpg
diagram.jpg


Once again, thanks for all the help with this project :)
 
May 17, 2004
5,413
Beneteau Oceanis 37 Havre de Grace
Nicely done! One clarification- the ACR doesn’t wait for the battery to be full before it combines them. It combines as soon as it senses voltage over a specified threshold, which should happen once a charge source is provided or pretty early in the charging cycle depending on state of charge.
 
Jan 12, 2019
104
Hunter 340 Narragansett
A picture is worth a thousand words....yours is clear and easy to follow the wire routing. I find it very informative and helpful. Easily a posting others can refer back to.
Thank you.
 
Apr 3, 2020
191
Hunter 23.5 Frenchtown, MT
please do get pics of the mounting when you can. I'll be mounting a 100W panel on Serenade this weekend, hopefully. I'm interested to see how you like the rail clips.
 
May 20, 2021
11
Newport 28 Lake Pend Oreille
please do get pics of the mounting when you can. I'll be mounting a 100W panel on Serenade this weekend, hopefully. I'm interested to see how you like the rail clips.
Here are pictures of the solar panel mounted to the stern rail. I bought 1.5" aluminum from a big box store and cut it to match the length of the solar panel. Drilled holes to bolt it to the panel and drilled holes the Sea Dog clamps could bolt to the aluminum. The Sea Dog clamps then attach to the stern rail.
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PXL_20210702_155941116._exported_799_1625242204705.jpg
 
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Likes: Ward H
Apr 3, 2020
191
Hunter 23.5 Frenchtown, MT
Thanks! I'm planning on a support strut also, just to make sure my panel stays at the angle I select. right now I have a mock-up, and will be test fitting in the boat soon. I think I'll end up getting those same clamps though, that's pretty slick
 
Sep 24, 2018
2,980
O'Day 25 Chicago
Im also interested in hearing your opinion of the SeaDog clamps without a strut. Do you find that it provides adequate support? I'm looking at doing a 100w, preferably without a strut. I might do 3-4 clamps if I need to increase holding power

Do these clamps allow you to adjust the angle without loosening them first?
 
May 20, 2021
11
Newport 28 Lake Pend Oreille
Im also interested in hearing your opinion of the SeaDog clamps without a strut. Do you find that it provides adequate support? I'm looking at doing a 100w, preferably without a strut. I might do 3-4 clamps if I need to increase holding power

Do these clamps allow you to adjust the angle without loosening them first?
The Sea Dog clamps do provide support without the need for an additional support strut. My panel is only a 50w, I think it is 20"x24". I think if the solar panel was bigger / heavier I would need a support strut to carry the weight. Notice that the way the panel is mounted that most of the panel is aft of the rail. This was to minimize how much cockpit room the panel took up. In order to change the tilt of the panel I do have to loosen the clamps just enough for some play and then I retighten them.
 
Sep 24, 2018
2,980
O'Day 25 Chicago
Thanks for the feedback. I have the panel and two clamps on order. We'll see if I need more clamps or a strut