Very Strange Electrical Hazard/Problem

Jan 19, 2010
12,553
Hobie 16 & Rhodes 22 Skeeter Charleston
Hey All

I got a weird one. So I'm prepping my boat for a trip starting June 30. Got the outboard out of the shed and hooked everything up. Took the cowl off to check the oil and got an electric tingle off of the flywheel when I touched it.

I have the outboard in a trash can full of water for a test fire. I put my hand in the water and got a tingle there also.....

Here is where it gets weird....


  1. The boat is on a trailer
  2. The tingle is only there when I have the "shore power" connected
  3. I disconnected the outboard from the boats electrical system and the tingle is still there
I don't get it... How can my outboard be grounding if it is not connected in anyway to the boats electric system. Can fiberglass conduct enough electricity for me to feel it at the outboard? And if so... how would I be shunting that much juice to my hull? I'm guessing I have a hot lead touching my hull someplace but even so.... it seems implausible for the fiberglass to be that conducting.



PLEASE don't hijack this thread into a posting of electric shock drowning. I know about that and if I can't figure this out I won't use shore power until it is fixed.


Thanks for any ideas you may have.
 
Mar 1, 2012
2,182
1961 Rhodes Meridian 25 Texas coast
Fiberglass is not conductive. You have a short to something metal connected to the engine, probably something touching your outboard bracket. Start by looking at where the bracket is attached to the hull. I'd bet you find a chafed wire somewhere.
 
Oct 17, 2011
2,809
Ericson 29 Southport..
No, I can't see the fiberglass being conductive whatsoever. Linemen use 'hot sticks' to reset pole fuses. When this fuse resets, sometimes 12,500 volts are involved, in fact mostly. These hot sticks are constructed entirely out of fiber glass. Rubber gloves are used naturally, as this much voltage will travel through some strange things. However..

(just a thought):neutral:
 
Mar 20, 2012
3,983
Cal 34-III, MacGregor 25 Salem, Oregon
actually, fiberglass, which is primarily plastic resin with glass fibers, CAN be slightly conductive depending on its moisture content, dust or dirt on its surface, and/or any additives that might have been added during mixing.

but also look to see if the outboard bracket is bonded to the battery or wiring from a mounting bolt inside the hull....
what you are experiencing is not unheard of, and not an unreasonable occurrence if there is an AC hot wire short somewhere that is touching the hull..... the boat setting on rubber tires and an AC hot lead touching the hull, and the outboard hanging in a bucket of water... you have created the only path to ground, and your body happens to be a better conductor than the bucket in contact with the ground is... it may not conduct enough to kill a person, but it can conduct enough to tingle.

kill the AC power at the main breaker switch inside the boat and see if the problem still exists... if it still has a problem, the problem is somewhere between the shore power connection and the breaker.

if the problem goes away by shutting off the main breaker, then you must disconnect the individual circuits one leg at a time until you find the one that eliminates the problem.... then chase that leg until you locate the short.
 
Mar 20, 2012
3,983
Cal 34-III, MacGregor 25 Salem, Oregon
No, I can't see the fiberglass being conductive whatsoever. Linemen use 'hot sticks' to reset pole fuses. When this fuse resets, sometimes 12,500 volts are involved, in fact mostly. These hot sticks are constructed entirely out of fiber glass. Rubber gloves are used naturally, as this much voltage will travel through some strange things. However..

(just a thought):neutral:
the rubber gloves are to eliminate the tingle that can and does happen sometimes...
 
Oct 17, 2011
2,809
Ericson 29 Southport..
the rubber gloves are to eliminate the tingle that can and does happen sometimes...
Yeah, I did think of that, and it for sure is primarily for that 12.5 high voltage. A green pole will go hot with this much power, and take ya quickly out of this world. Serious business.

(Sorry fellas, didn't mean to stray the thread, this interests me much).

Where's the path?
 
Nov 6, 2006
10,060
Hunter 34 Mandeville Louisiana
Reversed polarity ??shore power inlet plug?reversed at AC buss? I dunno
 
Nov 26, 2012
2,315
Catalina 250 Bodega Bay CA
You must have that outboard in a plastic trash can for you to become a better ground path? If the water is in a metal can just hose down the ground (earth) around the water container. Your outboard isn't grounding thats why you are becoming the ground path.
Does your AC cord have a ground connection and connected through your source to earth ground?
This could be good ol' static charge, especially since most boats do not possess a proper ground system. Plus rubber tires do make a great insulator!
Intriguing little dilemma! Chief
 
Feb 20, 2011
8,056
Island Packet 35 Tucson, AZ/San Carlos, MX
You must have that outboard in a plastic trash can for you to become a better ground path? If the water is in a metal can just hose down the ground (earth) around the water container. Your outboard isn't grounding thats why you are becoming the ground path.
Does your AC cord have a ground connection and connected through your source to earth ground?
This could be good ol' static charge, especially since most boats do not possess a proper ground system. Plus rubber tires do make a great insulator!
Intriguing little dilemma! Chief
Possibly static charge, but that usually discharges pretty snappy-like, and then has to rebuild.

I had an interesting static event while setting up my boat during a passing front, and was generating 3/4 inch arcs off my outboard's prop to my fingers. It is electrically tied to the battery through the little alternator I stuck on it.

The charges were regenerating fairly quickly, too.

How was the weather, rgranger?
 
Jan 22, 2008
1,661
Hunter 34 Alameda CA
Reversed polarity ??shore power inlet plug?reversed at AC buss? I dunno
Maybe something here, or a short inside the charger? Check for voltage between neutral and ground. I don't think there should be any. Take a wire back to the house ground (a rod driven in or the cold water pipe). Check for voltage from the charger case to that wire.
 

Ross

.
Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
I encountered a problem like this in and around a house with aluminum siding. I was nearly electrocuted. It took me two years to find the problem. The front porch ceiling light had been installed after the house had been sheathed with aluminum siding and the hole cut for connecting the porch light was ragged and contacting a bare hot lead to the light. When the switch for the porch light was "on" the siding for the entire house was energized. The overall resistance is enough to prevent a circuit breaker from tripping but still enough to deliver a "shock".
 
Jan 19, 2010
12,553
Hobie 16 & Rhodes 22 Skeeter Charleston
Wow a lot of great feedback.

I've got some work to do tomorrow.
 
Jan 19, 2010
12,553
Hobie 16 & Rhodes 22 Skeeter Charleston
...

kill the AC power at the main breaker switch inside the boat and see if the problem still exists... if it still has a problem, the problem is somewhere between the shore power connection and the breaker.

if the problem goes away by shutting off the main breaker, then you must disconnect the individual circuits one leg at a time until you find the one that eliminates the problem.... then chase that leg until you locate the short.
I'm going to do this first. I had tried disconnecting the O.B. from the starting battery assuming that the charge was coming from the battery charger. But that did not solve it. If I'm lucky, the problem will exist between the breaker and the plug.
 
Jan 19, 2010
12,553
Hobie 16 & Rhodes 22 Skeeter Charleston
The charges were regenerating fairly quickly, too.

How was the weather, rgranger?

There was a big front moving in. Lots of thunder just south of my house. But I don't think it was static. I also noticed a tingle if I put my finger in the water. It was not much. Actually I could only feel it through a scratch I had on my hand. My skin was enough to keep it insulated I guess. And it was only at the surface. If I submerged the scratch more than an inch or so, it went away. I guess I can try it again tomorrow after the front has passed.
 
Jan 22, 2008
1,661
Hunter 34 Alameda CA
When I check the voltage across my charger I get 3 V with no load. I have no idea if that is normal.
That may be the voltage across the charger output terminals? I'm thinking you need to check between the charger case and the earth. Does this charger have a third prong on the AC side? I saw your charger in earlier post. I don't know if it has a metal case, or metal heat sink fins, but that's where it might be worth testing to the ground, not between or from one of the two (+ and - output) leads. Is your charger plugged in via an extension cord...maybe one that someone replaced the ends with new male and female connectors?
 

walt

.
Jun 1, 2007
3,538
Macgregor 26S Hobie TI Ridgway Colorado
If you feel a tingle, its likely some sort of AC leakage.

If its charging from Corona current during a lightning storm, you would get a static shock - it could repeat but it would still be more of a series of single shocks.

Fiberglass in this case should be considered as a good insulator - not involved in your problem.

When you said you disconnected the outboard, did you disconnect both wires to the battery. Are you 100% sure that every possible conductor of any sort was removed between the outboard and your boat DC ground and electrical system?

It sound to me more like an issue with having a small potential on your house green wire (that came from your "shore power" extension cord or some sort of fault in your battery charger. Or your have a mix up in AC wires somewhere in that path (house or boat).

The part that would not make sense from above is that you got the tingle on your outboard when you said it was disconnected. If the outboard was actually 100% disconnected and completely floating - no connection to the ground you were standing on and no connnection to the boats electrical system, then it could be corona current generated by the storms electric field - but corona current would generate a series of shocks, not a tingle.
 
Jan 19, 2010
12,553
Hobie 16 & Rhodes 22 Skeeter Charleston
:Once again, I'm in debt to this forum. Thanks guys.


Allen:

That might be the problem. I have one of those plugs that test for reverse polarity at work and I'm bringing it home so I can check it on the boats line.... and I'll check your idea about the housing on the charger. This is a weird one.

Walt:

Yeah! It does not make sense. There are only two leads coming out of the outboard. They run off of the alternator. I disconnected them both. I might have to wedge myself under the cockpit sole and see if someone has connected a ground wire to the mounting bracket. And if my polarity is reversed on the line coming into the boat..... that might be the problem. I'm almost certain it was not a corona effect. It was a definite sustained tingle.

As a wise man once said.... the only thing that works on an old boat is the skipper.:D