Bruce,
I recently sent an email to a guy named Bruce. His questions were also about the 5411. Here's what I wrote based on my experience:
The 5411 was a good ol workhorse, but I felt it was very underpowered for the C30. However, I hear all the time of folks rebuilding them & they worked great.
Whether it’s worth it, depends on the condition of the head, block, pistons, valves and so on. That being said, I see you sail long Island Sound, so I’m guessing you have strong currents. Did your engine get you 5 kts. or better? I’m guessing not.
I was so underpowered, while at Key West one time, I changed to a 3 blade prop for the return trip. That gave my better speed with less slippage however, within a year my seals went.
Some good news, I re-did the seals, had the engine sandblasted & repainted. Some new belts & I sold it at a West Marine flea market for $2500.00. I believe I put $800.00 into this.
Looking back, I almost got the 25XP & I should’ve. What stopped me was that on my 1980, I would have had to build out the settee about 3-4” for the longer engine. It would have been an easy fix, I’m mechanically inclined, But hindsight is always perfect DUH.
So there you have it my friend, some food for thought. With the volatile weather, seas & currents, the biggest engine in my opinion is the way to go. You never wanna be in the ****, and find your iron jib is too weak.
The M320A I have along with a 3 blade, is fine but still lacking a little in bulldog power. I cruise 5 kts. in most conditions. I re-powered in 1998, so pricing back then was $5000.00 for a “full-spec” engine (tranny incl.). I had an old panel located port side way down low. Bought an Admiral panel & wiring harness at about $450.00.
Pricing will be higher since Westerbeke took over.
On the other hand, you may find a reputable re-built engine service to save money. If a re-built is done right, this could work for you pal.
CR