Traveler car

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Feb 21, 2005
20
Hunter 30_74-83 Sue Creek
Hi.
I am in heed of a traveler car for a 1981 Hunter 30. I believe its a
Merriman.
If you look at the photo, you will see a missing screw. The previous owner used epoxy to set the screw. I have been told the hole can not be tapped because it would weaken the car. Any suggestions on solutions would be great.
Many thanks.
Ed
 

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Oct 26, 2008
6,432
Catalina 320 Barnegat, NJ
If it were me ... I would think that it might be worthwhile to upgrade the entire system. I would do a little research to find something new and snazzy, even if it means replacing the track. Expensive, I know.

In the meantime, I would simply tap a new hole to accept a larger screw. That way, if it fails, I'd be prepared to make the upgrade that I always wanted in the first place. But that's just me.

That component looks kind of marginal for a Hunter 30 anyway.
 
Dec 1, 1999
2,391
Hunter 28.5 Chesapeake Bay
Are you sure this item was made my Merriman and not Rutergson? If it is the latter, they are still in business and you may want to contact them or download their catalogue. As other posters have indicated, it may be time to bite the bullet and replace this item with an upgrade. In the interim, you may want to try setting another screw in the car with something like MarineTex or JB Weld. I doubt it would hold for very long, however. Good luck with this.
 

kenn

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Apr 18, 2009
1,271
CL Sandpiper 565 Toronto
As a durable repair, I would probably remove the car, drill out and countersink both holes to accept a suitable SS screw inserted from below, and use a nylock nut or double-nut on top. Obviously you'd need to remount the 2 blocks before putting the car back on the track.

It would be a good excuse to inspect and clean the wheels & axles of the car anyway.
 
Feb 17, 2004
268
Hunter 30_74-83 Lower Salford, PA / Tolchester,MD marina
drill it out and run short screw and bolt. This looks like the one on my '79 Hunter 30 which I have on my list of things that have to go.
 
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