Tohatsu 6hp Sail Pro Issues

Mar 2, 2018
236
Catalina Wing Keel San Diego
Anyone else having an issue with the tiller tensioner not working on their 6HP Sail pro ? Here is why. The bracket strap on the inside has broken. Here is a photo of what it looks like. If there are enough people out there having the same problem we can group together and get a recall started
 

Attachments

Sep 30, 2013
3,582
1988 Catalina 22 North Florida
None of them work.

If it's broken, Tohatsu will tell you it's your fault, you tightened it too much. The manual warned you not to! There is no warranty. Tohatsu doesn't give a flyin' flip if you like it or don't like it, and they have no plans to change the design. Either get used to using bungees to keep the motor centered, or sell the motor and buy something else.

I'd sell mine in a second if it the silly thing didn't start on the first pull, every single time, even after months of inactivity. That characteristic covers a multitude of sins as far as I'm concerned. So ... I use bungees.



 
Mar 2, 2018
236
Catalina Wing Keel San Diego
Your right they don't give a shit but your wrong it is worrentied. Mine has already been fixed. If enough people come forward we can demand a recall.
 
Sep 30, 2013
3,582
1988 Catalina 22 North Florida
Congrats on the warranty, you got lucky! Others have gotten exactly the response I stated.

I didn't just pull that out out of me arse.;)
 
  • Like
Likes: greg_m
Mar 2, 2018
236
Catalina Wing Keel San Diego
I'm sure you got that response. I told the dealer I was very aware of the instructions on how to use it and that many people were complaining about the problem. Tohatsu told them that "Sailors were not using it properly. I am going to contact a lawyer to find out what needs to be done to get a recall. Stay tuned.
 

greg_m

.
May 23, 2017
692
Catalina Jaguar 22 Simons Town
Hey guys... there are enough motors out there to warrant someone coming up with an aftermarket part that can show up Tohatsu "kuk" ideas!

Why not make a metal band type of fitting with a friction lining material similar to drum bakes of a car? Someone out there with a small scale machine shop???????
 

JRT

.
Feb 14, 2017
2,054
Catalina 310 211 Lake Guntersville, AL
What is the common failure mode or part? I'm having a hard time telling in the fist picture. I've had 2 6hp, 1 short shaft and a sailpro model with no failure.
 
Mar 20, 2015
3,199
C&C 30 Mk1 Winnipeg
What is the common failure mode or part? I'm having a hard time telling in the fist picture. I've had 2 6hp, 1 short shaft and a sailpro model with no failure.
People try use the tiller friction knob as a tiller "lock"…. when it is not designed for that purpose. (supposedly due to litigation risk)
They tighten it up a lot to try get it to stop the motor from turning.

There IS an optional lock for the motor that is bolted into place, but many sailors don't want to lose the ability to steer the motor, so they don't buy/use one.

TOHATSU 3GR625000M STEERING LOCK KIT

Why not make a metal band type of fitting with a friction lining material similar to drum bakes of a car? Someone out there with a small scale machine shop???????
That's exactly the fix that has been done by others, and commented about in multiple threads.

https://tillerfix.blogspot.com
 
Aug 22, 2017
1,609
Hunter 26.5 West Palm Beach
Hey guys... there are enough motors out there to warrant someone coming up with an aftermarket part that can show up Tohatsu "kuk" ideas!

Why not make a metal band type of fitting with a friction lining material similar to drum bakes of a car? Someone out there with a small scale machine shop???????
If you want to draw the part, I can probably make the prototype.
 
Mar 2, 2018
236
Catalina Wing Keel San Diego
I just got off the phone with Vic the tec guy at Tohatsu. If the Lever (thumb screw) was hand tightened it should never have broken. My was repaired under warranty. I am in the process was sending them photos of the broken Friction bend assembly so they can determine why it failed. He assured me that if the part is in fact not designed correctly they will fix the issue. We will see.
 
May 31, 2004
858
Catalina 28 Branford
Glad I bought the 8 hp last year instead of the Sailpro (I really wanted electric start)! Although the cooling water vent keeps getting clogged....
 
Sep 14, 2014
1,278
Catalina 22 Pensacola, Florida
I have had the sail pro for almost 3 years with no real problems, I tightened the friction screw so it does not wander but is still got enough friction to turn it when I need to in close quarters. But I steer almost all the time using the tiller. Motor does not wander any. Are some of you steering with the tiller a lot and just wearing out the friction band maybe? Just asking.
 
  • Like
Likes: Leeward Rail
Mar 20, 2015
3,199
C&C 30 Mk1 Winnipeg
Are some of you steering with the tiller a lot and just wearing out the friction band maybe? Just asking.
Good point. I have used the motor to steer, without backing off the friction knob.
I plan on getting a cam lock in place of the knob so it ca be released easily.
 
Sep 14, 2014
1,278
Catalina 22 Pensacola, Florida
The tiller I referenced was my rudder tiller with the motor set static and I meant are lots of folks steering using the motor tiller handle and if so it might explain the wear problem. Ah clarity and accuracy rears its ugly head now and then. l
 
Mar 20, 2015
3,199
C&C 30 Mk1 Winnipeg
The tiller I referenced was my rudder tiller with the motor set static and I meant are lots of folks steering using the motor tiller handle and if so it might explain the wear problem.
No worries, your other post was clear IMO.

While I have backed off the friction knob when using the motor to assist with steering, there have been times that I forgot.
I don't doubt that it would cause wear.
Of course, putting too much grease in the grease fittings would reduce friction, thereby making people tighten the friction knob too much.

FWIW, Tohatsu states that the knob is not designed to "lock" the motor steering. It's only to created some friction.
So if you want it to actually "lock", then it needs to be modified to provide more friction while allowing it to be released to allow steering, or install the actual add-on lock which effectively prevents using it for steering.
 
Last edited:
Sep 14, 2014
1,278
Catalina 22 Pensacola, Florida
Yep, the amount of friction for me keeps it motoring straight ahead for me with no problem, and I can in emergency turn it enough to avoid collecting on my insurance or embarrassing
myself.
 
May 23, 2016
1,024
Catalina 22 #12502 BSC
wtf?....I have alot of play in my shaft, but not that much!!!
glad u posted that b4 I buy one...awaiting others input for sure Gene....