rebedding stantions and handrails

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Feb 13, 2008
14
Irwin 28 Shark River
Hi - I'm looking for some suggestions on rebedding the handrails and stantions on my Irwin 28. I'm getting water leaking into the main cabin during rainstorms. It looks like it's either coming in at the hand rails or at the lifeline stantions. I'm planning on rebedding both to hopefully cure this issue. What's the best sealant to use - I was thinking of 5200? Anything I should be careful of or avoid doing? Thanks, Cal
 

Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
Yes !! Avoid 5200 adhesive caulk. You may want to take

these apart someday. Countersink the bolt holes on the outside. Use strong backing plates and depend on the fasteners to hold the parts in place. The caulk will fill the voids.
 
Jun 13, 2005
559
Irwin Barefoot 37 CC Sloop Port Orchard WA
4200 would be better here's a link

http://www.irwinyachts.com/Drawings-Manuals-Engineering/Drawings-manuals-Engeneering.htm Hope it helps-- Joe
 
Feb 6, 1998
11,703
Canadian Sailcraft 36T Casco Bay, ME
If it were me..

If it were my boat I'd use 3M 101 as they WILL eventually need to be re-bedded in the future and even 4200 is MORE adhesive than necessary for mechanical fittings.. I like 3M 101 because it's easy to remove in the future and it does not have the DEATH grip of 5200 or the half death grip of 4200 that is not needed in a mechanical connection. In my experience the polyurethane sealants continue to harden until they become almost brittle and polysulfides stay rubbery for the duration depending on UV exposure.. My Take, from years of experience, is that in 20 years the 3M 101 will still be very close to it's 416% elongation at break and the 5200 or 4200 will be less than that of 101 given nature of polyurethanes as they continue to harden over time.... Elongation at break and tensile/grip strength: 3M 5200 = 1350% Tensile Strength = 700psi 3M 4200 = 900% Tensile Strength = 300psi 3M UV400 = 800% Tensile Strength = 300psi 3M Silicone = 350% Tensile Strength = 220psi 3M 101 = 416% Tensile Strength = 139psi The tensile strength of polyester resinated fiberglass (what your boat is made of) is between 400 and 500 psi. Why one would want to adhere something to their hull at 700 psi, that will literally tear the gel coat clean off the substrate, if not removed patiently and carefully, is out of my realm of comprehension!!!! If you must use a polyurethane use 4200 not 5200!!!
 

Shell

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Sep 26, 2007
138
Catalina 30 standard JC/NYC
Rebeding

Do not use 5200. If you need to remove a stanchion, due to a minor accident, you'll be taking the fiberglass with it. Check chain plates and even and tracks that may be bolt to the hull. i redid all stanchions and chainplates on my boat and used 4200. Good luck! SH
 
Oct 7, 2006
24
Catalina 30 Portland OR.
Cutting 5200 to free your hardwear

Avoid 5200 PO used it (I think)to mount deck hardwear on my Cat 30". Factory used silicone witch held up well. I'm rebeding with 4200. but I may try 3m 101. You have to cut the 5200 off and on the long stays I have not been able to get underneath as the bolts are glued also. I bought a heat gun and I may give that a try this year. Thay dont leak so I hate mess about to much.
 
C

Chief

Butyl Tape

What happened to the love affair with Butyl Tape. It seems a few years ago that was the cure all for every re-bedding job. I actually bought in and re-bedded my handrails and they have held up quite well. Is there a problem with this product that has has come to light? I was planning on doing my stanchions this year, but have decided to wait one more year. I had thought about the Butyl Tape as an option.
 
Feb 13, 2008
14
Irwin 28 Shark River
butyl tape??

Thanks for all the input. I've never heard of butyl tape - anyone else have any experiense with it or info on it?
 
Dec 2, 1999
15,184
Hunter Vision-36 Rio Vista, CA.
Excellent product

Butyl tape is an excellent product for bedding hardware. It never hardens and will move with the boat. Butyl is used to seal windows in automobiles. It is not effected by the sun or seawater.
 
Feb 6, 1998
11,703
Canadian Sailcraft 36T Casco Bay, ME
I use butyl but..

I use butyl tape but it's becoming very hard to find in the flat 3/16 inch thick by 1/2" wide "tape" version these days. I still have about 1 roll of grey 3/16" thick X 1/2" wide that I'm saving for certain uses. I used to be able to custom order it from Portland Glass but they can no longer get the flat "tape" style. If anyone knows of a sources of the gray colored flat butyl tape please let me know. This stuff works well with a bevel or countersink around each screw hole and a "rip and roll" (rip off a piece and roll it into a string diameter) around each bolt..
 
D

Don

Butyl Tape

The butyl tape I used (from an RV store) did harden after about a year. Had to do over with sealant. I wouldn't use it.
 
Jun 14, 2004
79
Ericson 29 Biddeford, ME
Neoprene

Could you use Neoprene rubber for this? I have to rebed some deck hardware also and was wondering about this. It seems like it would work well. Cut to fit the base of whatever piece and then drill holes for the bolts that are slightly smaller. When the piece is tightened down it should compress slightly giving a good seal. It is said to be resistant to nearly everything and very durable. The site below sells 3mm for 12.85 a foot. Anyone ever tried using this?
 
R

Red

Neoprene, not neoprene FOAM

Mac, i know people who have used neoprene sheeting as a gasket mateial and it works very well for them. You can buy it from McMaster or Grainger or other industrial suppliers. But you absolutely do not want "Neoprene foam", which is what that link is selling. Neoprene foam, used for wetsuits, is not a good gasket material. What they call "plain neoprene" apparently means "neoprene without a fabric skin", not really plain unfoamed neoprene gasket material.
 
Jun 14, 2004
79
Ericson 29 Biddeford, ME
Clarification

Red, thanks for the clarification. Looked at McMaster and will definitely try that.
 
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