Noisy Mast

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Jim

I have a very "clanky" mast on my O'Day 222 (Zspar) - I believe that it is the electrical wire to mastehad light, but am not sure - the Halyards are very tight, and it is still like a clanking bell. Any ideas if this is the problem and possible solutions ? Jim
 
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Trevor - SailboatOwners.com

Wire ties

HI Jim - I've never addressed this problem personally, but I've heard of adding plastic wire ties to keep the wires from clanking. You could pull the wire out, leaving a chase sting inside so you can thread it back easily. Add wire ties without cutting the ends every foot or two of length inside your mast. The tails ought to keep the wire from touching the sides of the inside of the mast. Others may have more tips. Best of luck! Trevor
 
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Dave

PVC pipe with pipe wrap

Jim, I rewired my 222 last year. I bought two sections of PVC pipe (1.5 inch diameter I think) and covered them both with pipe wrap. I connected the pipe wrap to the PVC with wire ties. I had to feed the PVC from each end rather than connect them and then feed them. This is because there is a bolt that goes through the mast at the spreaders, and so you had to work around that point. I wedged one of the PVC pieces through at that point (bow side of the spreader bolt) and had a PVC connector on the other end into which I fed the wedged piece. Note it might be easier to remove the bolt, but it didn't take long to work the PVC around the bolt. Then, I reran the wire for the running light inside the PVC (note I had to drill a hole in the PVC at that point where the running light on the mast is located) and also added a coaxial antenna. I also added a feeder line to make it easier to run additional cables in the future. The beauty of the PVC is that the wires don't catch on any of the screws or rivets that go into the mast. In addition, the pipe wrap serves as sound insulation to reduce noise from wire slap in addition to removing any lateral movement of the PVC. Some people attach wire ties to the cables to remove any cable movement. That could work inside the PVC as well if you experience some cable movement. I haven't had any problem however. Good luck. Dave
 
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Jim

Thanks

Thanks Dave and Trevor - I'll give it a try - the antenna idea is good too - I can use that as yet another excuse to bring the mast down. Dave, when you said "pipe wrap" do you mean the pre-formed foam that they sell at home improvement shops that comes in long lenghths and slit length wise to insert a pipe or something else ? I could also use any guidence on the coax cable - did this require another-thru-deck fitting at the base of the mast ? Jim
 
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Dave

PVC pipe

Jim, Yes the pipe wrap is just the foam covering and I just picked it up from a hardware store. I did have to do another through-hull fitting for the co-axial wire, but that was easy. I just got a compression fitting from a marine store to make it water tight and have had no problems at all. Note that the VHF antenna can also be used to double as a radio antenna. A friend of mine just wired his AM/FM marine radio to the antenna using a two-way selector. That will be my winter project. Let us know how it worked out. Dave
 
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