Need to re-seat the big front window on a Hunter 29.5

Jun 1, 2009
1,822
Hunter 49 toronto
Bent windows are not cheap. There are some custom fabrication plastic factories that can make them, but quality has been hit & miss in my experience. I got a price quote for replacement windows to go on my H212 from the kind folks who host this board. Their quote was on par with direct quotes that I got from fabricators. I have not yet replaced my windows. It is on my to-do list.

Dow 795 is the glazing compound that is most often used in those types of installations. Other high end sealants recommend that you must use mechanical fasteners in addition to the sealant.
Ok, I just replaced both windshields on my 49.
I have a neat trick that will get the windshield out in less than an hour with no cracks, etc. Read my posts for this
Do NOT use 795. Go with Sikaflex, and use their primer first. 795 is a budget solution to window sealing, and doesn’t hold up on horizontal surfaces. The sikaflex costs more, but it won’t let go like the 795 does.
 
Jun 1, 2009
1,822
Hunter 49 toronto
The fix for that particular building was solving the resonant frequency equation for the building & then suspending a calibrated weight on a spring inside the building to dampen the resonance. An egg head at MIT was the first guy to get the equation for that building figured out. I forget his name. The problem was actually caused by winds blowing at a steady speed next to the building & setting up a mechanical resonance. If you google "galloping gertie", you should find a video of the most famous example of this type of mechanical design issue.
How to remove Hunter Windshields


I had to remove one of my windshields to fix a leak.
Hunter told me to scrape away sealant, and tap wedges in to try & pry the window out. Frankly, I didn’t like this approach, and thought it would possibly crack the plexi. I found a very easy way to remove windshields, without damage.
Once I figured out the trick, it was out in about 30 minutes. This technique can be adapted to any hunterwindshield. It will also work on the really big ones, such as the wrap around types. As you know, these are almost impossible to remove in 1 piece.hu
First, take a sharp knife on the deck, and cut all of the external sealant. It doesn’t have to be fully removed: just cut a full depth line around the perimeter.
Next, the “trick”

Attach 2 glazier’s double suction cups to the windshield close to one end.
Then attach the suction cups to the spin halyard.
Crank up some tension, until it is fairly taught. Think of a violin string.
Be sure to attract a safety line to the shackle so you don't masthead it.

Now go below. Take some putty knives, and drive them into thewindow to deck joint. As you get 1 fully in, then leapfrog the next putty knife over it.


If you are working directly below the suction cups, you will start to feel a slight lifting of the window where you are breaking the seal.
Once this happens, slack the halyard, and move the suction cups along the window perimeter. Crank up the tension again
Keep tapping in the paint scrapers, and the window will continue to lift along where you are working.
Once you have one edge, work your way fully around. There is no need to lift the window more than ¼” as you work it. You will notice that as more of the sealant is removed, the faster the window will break free. As you are always working under the suction cups, it will be very obvious when you are successful with that section, as it will lift.
In about 30 -45 minutes, the window will literally pop out. Its almost funny when this happens, because its just so easy to do something that you would have thought next to impossible.




Good idea to then tape plastic sheeting inside, so that you don’t get boat full of sealant when you clean off old sealant. Leave the plastic on when you put on fresh sealant so it doesn’t drip on the floor.




 
Jun 8, 2004
10,376
-na -NA Anywhere USA
I Have heard the use of putty
Knifes trying to lift the windshield has cracked them so being extra cautious is the key here. However, @Panera described what we did in the industry was to get a fishing line in between window and pulling it back and forth with another person sawing the seal. Worked the best
 
May 10, 2017
48
Beneteau Oceanis 31 Beaver Lake, Roger, AR.
The removal goes / went fine. It all about the center longitudinal piece. The factory or whomever, put SO much adhesive in that one needs to be sure that this bond is broken.
 
Oct 26, 2015
5
Hunter 33 Port Charlotte, FL
Regarding recommended adhesive materials, I own a 2015 H33, and contacted Hunter directly when I had leaky windows in 2016 on my 1 year old boat. At that time (Marlow) Hunter stated the following: "Your boat was built just prior to us discontinuing the use of the Dow 795 product and replacing it with the Sikaflex 295-UV product. We are always striving to build a better boat and believe this product will help in doing this."
I was not told just why they changed, but I also wondered if this change came after Marlow took over Hunter.
 
Nov 14, 2018
7
Hunter 260 Vancouver, WA
My wife and I just reseated the small port front window on our H260. We found detailed instructions on the Hunter/Marlow website.
We removed it using nylon fishing line and nylon paint scrapers. After it was out we scraped all the old sealant out and off the window, lightly sanded and wiped the frame with acetone. We wiped the window clean with a mixture of water and rubbing alcohol. Once everything was cleaned and I had filled a few holes found under the window with epoxy, we taped it up and put a generous amount of Dow 795 back on and my wife spread it with a plastic knife like she was spreading frosting. Our small window used 1 and 1/2 tubes of 795. Check the date on the tube as well.
It seems like whoever had reseated the window before we owned the boat had spread the caulk with a tile trowel, leaving grooves in the caulk. When we got the window out we found a crack in the corner it leaked, but because of time, we decided to put it back anyway. It's my belief that the crack and the troweled caulk combined to allow water to get under the window and leak inside. When we removed the window there was water sitting in the frame corner where it leaked.
We put the screws back in the window but only sticking out about 1/4 inch. This allowed us to hold onto the window without having our fingers on the edge and aligned the window into the frame perfectly, using the screw tips to align with the holes. We then filled 795 in around the edges and did our best to make a nice edge (it left a bit to be desired). We then removed each screw and put a dab of 795 in each hole and then put the screw back in and gently tighten the screws down. So far so good, no leaks, so I'm not inclined to replace the window because of the crack yet.

Sean
 
Jan 24, 2010
1
Hunter Hunter 33 Solomons
I have seen several videos on YouTube where they use a combination of 3M VHB tape and Dow Corning 795 which seem to make the installation easy. Here is one: youtube.com/watch?v=cnovUPmzqwM . Any experience and/or comments? I have a 2005 Hunter 33 with a leaking window. It looks like Hunter did not use the right amount (too little) silicone.
 
Aug 22, 2017
1,609
Hunter 26.5 West Palm Beach
I have seen several videos on YouTube where they use a combination of 3M VHB tape and Dow Corning 795 which seem to make the installation easy. Here is one: youtube.com/watch?v=cnovUPmzqwM . Any experience and/or comments? I have a 2005 Hunter 33 with a leaking window. It looks like Hunter did not use the right amount (too little) silicone.
VHB is pretty incredible stuff. I mounted the break controller in a truck with a 1" square patch of that stuff back in 2000, & 19 years later, it has still not been kicked out of place.