Holy caramba ! That is one mighty meaty wheel, matey. Sure you didn't just borrow that off a D-12 Caterpillar Bulldozer ?
Interesting as I just completed rebuilding and installing my Raymarine Mk 1 Autopilot last week. And I thought "I" had problems. Looks like I got off easy.
Am I right in saying you managed to fit the spoke on to the outer ring. Looks like they're at least in there :
View attachment 211348
Maybe try a wrap or two of black electrical tape in the middle to ensure the ring doesn't move on the spokes over time.
It just doesn't end :
View attachment 211352
As far as filling the gap, what about rolling this stuff into a flat plate :
View attachment 211350
................ place it on the pedestal, and then use screws to pull it onto the pedestal and fills the gap. Of course, you'll want to remove the torque restraint at some time so neatly wrap the pedestal with a small piece of thick poly sheeting before pressing the putty. Nothing sticks to polyethylene. You're going to want to experiment with this one before installing. I think you may require more than one order of putty. The putty could be painted the same colour as the restraint.
I'm new in town (and have a Mk 1) so could you provide some detail/pictures as to why the motor can't be swung somewhat to avoid touching the pedestal ? Which pin ? The Mk 1 could be swung to clear it but sounds like the Mk 2 is not so obliging.
[/QUOTE
The epoxy puddy is a possibility.
Holy caramba ! That is one mighty meaty wheel, matey. Sure you didn't just borrow that off a D-12 Caterpillar Bulldozer ?
Interesting as I just completed rebuilding and installing my Raymarine Mk 1 Autopilot last week. And I thought "I" had problems. Looks like I got off easy.
Am I right in saying you managed to fit the spoke on to the outer ring. Looks like they're at least in there :
View attachment 211348
Maybe try a wrap or two of black electrical tape in the middle to ensure the ring doesn't move on the spokes over time.
It just doesn't end :
View attachment 211352
As far as filling the gap, what about rolling this stuff into a flat plate :
View attachment 211350
................ place it on the pedestal, and then use screws to pull it onto the pedestal and fills the gap. Of course, you'll want to remove the torque restraint at some time so neatly wrap the pedestal with a small piece of thick poly sheeting before pressing the putty. Nothing sticks to polyethylene. You're going to want to experiment with this one before installing. I think you may require more than one order of putty. The putty could be painted the same colour as the restraint.
I'm new in town (and have a Mk 1) so could you provide some detail/pictures as to why the motor can't be swung somewhat to avoid touching the pedestal ? Which pin ? The Mk 1 could be swung to clear it but sounds like the Mk 2 is not so obliging.
Holy caramba ! That is one mighty meaty wheel, matey. Sure you didn't just borrow that off a D-12 Caterpillar Bulldozer ?
Interesting as I just completed rebuilding and installing my Raymarine Mk 1 Autopilot last week. And I thought "I" had problems. Looks like I got off easy.
Am I right in saying you managed to fit the spoke on to the outer ring. Looks like they're at least in there :
View attachment 211348
Maybe try a wrap or two of black electrical tape in the middle to ensure the ring doesn't move on the spokes over time.
It just doesn't end :
View attachment 211352
As far as filling the gap, what about rolling this stuff into a flat plate :
View attachment 211350
................ place it on the pedestal, and then use screws to pull it onto the pedestal and fills the gap. Of course, you'll want to remove the torque restraint at some time so neatly wrap the pedestal with a small piece of thick poly sheeting before pressing the putty. Nothing sticks to polyethylene. You're going to want to experiment with this one before installing. I think you may require more than one order of putty. The putty could be painted the same colour as the restraint.
I'm new in town (and have a Mk 1) so could you provide some detail/pictures as to why the motor can't be swung somewhat to avoid touching the pedestal ? Which pin ? The Mk 1 could be swung to clear it but sounds like the Mk 2 is not so obliging.
I might try a few turns of tape but I don't think it's necessary. It's very solid.
The exopy putty is a good idea.

I'm going to have to mount the torque restraint slightly off center to prevent the motor from touching the pedestal. I could rotate it and use to optional hole in the motor ring but it induces a 30 degree error in the compass, and I don't care for it like that.