Is this pump rebuildable?

Nov 6, 2006
10,096
Hunter 34 Mandeville Louisiana
Exactly correct, Rich. The seal in fact must not touch the impeller. It is a "lip seal" or sometimes an "oil seal" where the stationary lip touches the rotating shaft. The seal is "pressure energized" in that more pressure makes it seal harder.. That o-ring is in fact a "flinger" whose purpose is to fling any water getting by the seal out the weep holes in the case. Attached is an assembly drawing for the pump on a 3GFMF Yanmar. The bottom right corner shows the fits and stationary and rotating parts..
Yes the grooves are caused by "bits and grits" that get trapped between case and impeller. If they are shallow and small, no problem.
 

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Feb 10, 2004
4,140
Hunter 40.5 Warwick, RI
BTW I am curious of your engine hours and would you sell me your spare for say...$150 :biggrin: if mine leaks like yours did?
Jim...
Checking my maintenance log, it tells me that I replaced the pump twice, first at 327 hours and then at 1707 hours. I really don't remember replacing the pump at 327 hours (which seems unreasonable), and I think that may be an erroneous entry. It was probably just a impeller change, not a total pump change. I do know that at 1707 hours I did replace the entire pump due to leaking and discovering the shaft groove. This is the pump that I just rebuilt. I now have 2416 hours on my Volvo auxiliary.
Regarding your generous offer to relieve me of my rebuilt pump, I will decline. But I can tell you that the rebuild cost was $5.90 total for two bearings, $6.84 + $6 ship for one seal (I bought two so I have a spare), $33.54 for the Speedi-Sleeve: Total $59.12 including my spare seal. A new impeller will also be required, and I usually pay abut $20 for one. I spent 2-3 hours cleaning and rebuilding, and at my standard labor rate of 18 cents per hour, your offer of $150 would be gouging on my part.
 
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JamesG161

SBO Weather and Forecasting Forum Jim & John
Feb 14, 2014
7,771
Hunter 430 Waveland, MS
The rotating water seal (part #8) is pressure sealed against the rotating rubber impeller (part #10) and would not be expected to wear. The impeller is, in effect, a rotating rubber O-ring.

The O-Ring (part #4), which is a compression type stationary seal, seals the rotating water seal (part #8) against the rotating part of the shaft bearings (part#6) (inside race). Thus the rotating water seal (part #8) is sandwiched sealed between the o-ring and the impeller.

If you get a drip on the new pump, you should only need to buy parts 4, 8 , & 10 for a full seal for the bearings, but normally just 10 the impeller.
Wow was I very wrong.:( Part 8 has a not shown spring on the exploded view.

Exactly correct, Rich. The seal in fact must not touch the impeller. It is a "lip seal" or sometimes an "oil seal" where the stationary lip touches the rotating shaft. The seal is "pressure energized" in that more pressure makes it seal harder.. That o-ring is in fact a "flinger" whose purpose is to fling any water getting by the seal out the weep holes in the case.
kloudie1 is exactly right! OMG they used a seal that normally sees clean filtered oil.
This clears up for me, the little drip I got when engine is down. All Lip seals drip in static mode eventually!

As to the groove in the shaft, ever time I stir up silt , especially in reverse, fine particles grind away on the shaft/lip compression, from the unfiltered water intake. To think of it, the entire impeller to cam and cover plate does too.

A special thanks to Rich for patiently explaining Part 8.:clap:
Jim...

PS: The reason they are called LIP seals is cuz they S.....!
 
Nov 20, 2019
10
Bavaria 42 Dinner Key Marina
Stupid question: How did any of you guys manage to get the pulley off the pump? I am having a horrible time doing it.
 

JamesG161

SBO Weather and Forecasting Forum Jim & John
Feb 14, 2014
7,771
Hunter 430 Waveland, MS
This water pump is on a Volvo Penta Engine, there is no pulley since is it engine gear driven.
_____
But you can go to Auto Zone or the like and borrow a pulley puller.
Jim...
 
Nov 20, 2019
10
Bavaria 42 Dinner Key Marina
Thanks Jim. My version of the engine (MD22L-B) has a Jabsco pump that has a pulley.
Will try Autozone.
Thanks
 

JamesG161

SBO Weather and Forecasting Forum Jim & John
Feb 14, 2014
7,771
Hunter 430 Waveland, MS
Feb 10, 2004
4,140
Hunter 40.5 Warwick, RI
Stupid question: How did any of you guys manage to get the pulley off the pump? I am having a horrible time doing it.
No question is stupid.
The shaft is tapered. Since it was a long time ago when I removed the pulley, I don't remember it to be an especially difficult task. But I would start by liberally soaking it with PB Blaster. Then by supporting the pulley between the pulley and the pump with a fork (an automotive ball joint removal fork clamped in a vise could be a good choice) I would tap on the end of the shaft with the nut partly unscrewed so that you are tapping on the outside nut surface and not on the threaded shaft. You could also replace the original nut with another one that could be sacrificed. Pull down on the pump body so that there is no play between the fork and the pulley that would reduce the shock of the tapping. A few light taps with a small metal head hammer should do it. More PB Blaster may be needed. If that doesn't work, and if the puller is aluminum (I don't remember) then you could apply some heat to the pulley to get it to expand on the shaft. That would be my last resort.
Good luck. Let me know if my suggestion worked.
 
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Nov 20, 2019
10
Bavaria 42 Dinner Key Marina
Thanks Rich & Jim
Jim, I needed to remove the pulley in order to be able to then remove the shaft from the pump body. THe biggest problem was releasing the nut, since I did not have an automotive clamp. In the end, after liberal use of PB Balster, as suggested by Rich, I used a strap wrench to hold the pulley whilst I turned the nut. It worked!!. Removing the pulley after that was relatively painless. With the nut partially screwed, I tapped as Rich suggested and voila!, Pulley removed.
Next step was removing the shaft. Easily done with a Pulley Puller. Replaced one the bearings, and back to work. The only other step that was incredibly difficult (or I was particularly daft) was replacing the sealing ring on the water side of the housing. It will not fit flush. I attach a pic of the part of the pump where the ring goes.

Thanks for all your help!!!
 

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JamesG161

SBO Weather and Forecasting Forum Jim & John
Feb 14, 2014
7,771
Hunter 430 Waveland, MS
In the end, after liberal use of PB Balster, as suggested by Rich,
@Rich Stidger is my go to guy on most of stuff on my boat too. Glad he chimed in too.:thumbup:

Our boats are similar in many ways. Our engines are identical.
_____-
sealing ring on the water side of the housing. It will not fit flush
It must be the pump manufacturer. I am guessing again, but there is no sealing ring on mine.
Mine is a paper thin gasket.

Wait for Rich! ;)

Jim...
 
Nov 20, 2019
10
Bavaria 42 Dinner Key Marina
Jim, The seal goes inside the water compartment. Between the body and the cover plate there is only a gadget.
 
Feb 10, 2004
4,140
Hunter 40.5 Warwick, RI
Looking back at my picture in post #14, I believe that the seal or sealing ring fits just below the inside edge of the pump chamber. The impeller will not rub on it.
If your sealing ring or seal sits proud of the bottom of the pump chamber, either you have not seated it fully or it is the wrong seal. The correct seal is a Jabsco SP2700-1027. I was only able to source that from Depco in Florida. I presume that you cleaned the seal area throughly before pressing in the seal.
 
Nov 20, 2019
10
Bavaria 42 Dinner Key Marina
Thanks Rich. I actually bought the part from Volvo Penta, but appreciate the ref. to the Jabsco part. I guess I will have to try your approach of using a deep socket that matches the diameter to press the sealing ring in to its place.
 
Nov 20, 2019
10
Bavaria 42 Dinner Key Marina
BTW, Rich, do you have the original part number for the Jabsco pump? I am having a hard time justifying the $600 for the original Volvo Penta replacement!!
 
Nov 20, 2019
10
Bavaria 42 Dinner Key Marina
Success. I think. Installed the pump, water is flowing and I think the sealing ring was properly seated. It did protrude maybe 1/2 mm in one area. Is this going to cause problems?
 
Feb 10, 2004
4,140
Hunter 40.5 Warwick, RI
Success. I think. Installed the pump, water is flowing and I think the sealing ring was properly seated. It did protrude maybe 1/2 mm in one area. Is this going to cause problems?
I think it might. But if it is pumping successfully now you only have two choices. First just run it and see if it fails. The failure would be either the impeller or the seal. Or you could pull it again and try to seat the seal more fully, but you have probably done that as best you can. It could be that there is some debris in the bottom of the seating area that is stopping the seal from full insertion. Alternately you could pull the pump, extract the shaft and bearing assembly, and then push out the seal from the back very carefully. Check the seal cavity and clean/polish it with a small wire brush. A Dremel tool is perfect for this if you have one. If you do this, before re-insertion I would measure the thickness of the seal and the depth of the seal cavity to be certain that it will fit without protrusion. This would eliminate the possibility that you have an incorrect seal. You would need a verier caliper to make this measurement accurately.

In any event I would immediately purchase another seal and a spare impeller. I would get the seal from Depco as I know that is the correct on for your pump.

BTW, Rich, do you have the original part number for the Jabsco pump? I am having a hard time justifying the $600 for the original Volvo Penta replacement!!
Let me look. It may take me a few days. Volvo guards their parts interchangeability closely so that you need to buy their expensive parts. You should check with Depco for a Jabsco replacement. I know the last pump Ibought was about $350-400.
 
Oct 5, 2019
4
hunter 430 levkas marina
Make sure that the lip seal has a bronze or stainless garter spring, the standard oilseals do not and will corrode in contact with sea water.They are available here in theU.K. from Bearing Boys.
 
Nov 20, 2019
10
Bavaria 42 Dinner Key Marina
Make sure that the lip seal has a bronze or stainless garter spring, the standard oilseals do not and will corrode in contact with sea water.They are available here in theU.K. from Bearing Boys.
Yes it does, thanks. It is bronze. Bought it from Volvo, but I know depco has them too.
 
Nov 20, 2019
10
Bavaria 42 Dinner Key Marina
I think it might. But if it is pumping successfully now you only have two choices. First just run it and see if it fails. The failure would be either the impeller or the seal. Or you could pull it again and try to seat the seal more fully, but you have probably done that as best you can. It could be that there is some debris in the bottom of the seating area that is stopping the seal from full insertion. Alternately you could pull the pump, extract the shaft and bearing assembly, and then push out the seal from the back very carefully. Check the seal cavity and clean/polish it with a small wire brush. A Dremel tool is perfect for this if you have one. If you do this, before re-insertion I would measure the thickness of the seal and the depth of the seal cavity to be certain that it will fit without protrusion. This would eliminate the possibility that you have an incorrect seal. You would need a verier caliper to make this measurement accurately.

In any event I would immediately purchase another seal and a spare impeller. I would get the seal from Depco as I know that is the correct on for your pump.



Let me look. It may take me a few days. Volvo guards their parts interchangeability closely so that you need to buy their expensive parts. You should check with Depco for a Jabsco replacement. I know the last pump Ibought was about $350-400.
Thanks so much. Really appreciate it
 
Feb 10, 2004
4,140
Hunter 40.5 Warwick, RI
Nachofon - I am away right now for a few days. I think I bought my last pump from Depco but I am not sure. There are a few suppliers from whom I have bought Volvo parts.

However, here is a link to a supplier in the UK who I have used. The prices are very good on everything I have bought from them. Shipping will probably be $25-30 but the total is still a good buy. Check them out-


When I get home I will look for my last pump receipt and let you know.