There seems to be a misconception that gelcoat protects underlying fiberglass from water and osmosis. This is not the case. Gelcoat is just thickened resin, and is as permeable to water as the underlying resin (a bit more, in fact). There is no difference between a gelcoat covered hull and one without gelcoat. Removing the gelcoat does not make the underlying glass any more likely to absorb water. An area of hull with gelcoat removed will not have a higher probability of water intrusion than the entire rest of the hull covered in gelcoat.
The sentiment isn't wrong, but I want to raise a few points that are important.
First, we aren't just talking about gelcoat. The OP pretty clearly has some exposed fibers. That is the real issue, here, as Dave rightly points out.
But, while it's true that gelcoat isn't
perfect at preventing water ingress, that doesn’t mean damage to the gelcoat doesn’t matter. It does accelerate water ingress, which gelcoat otherwise slows. And, in this case, exposed fibers dramatically accelerate that process and change the character of the failure.
It is not true that gelcoat is more permeable. I would be interested to know where that idea comes from, as it's not something I have heard before. It might come from the (correct) observation that osmotic blisters often form beneath intact gelcoat. It is true that gelcoat is not
impermeable, but it is a better barrier than the underlying layup resin.
Gelcoat is typically an isophthalic polyester or vinylester resin, thickened with thixotropic agents (like fumed silica) and heavily pigmented. It’s engineered specifically for:
- UV resistance
- Surface hardness
- Water resistance
While it is a type of thickened resin, it is not
just thickened resin. It’s formulated differently than the layup resin.
For example, water vapor transmission rates (WVTR) are consistently lower for properly cured gelcoat than for underlying resin laminates. Exposed fiberglass (especially unresinated strands or dry spots) is orders of magnitude more permeable, due to:
- Capillary action (wicking)
- Lack of complete resin encapsulation
- Fiber microstructure, which holds water between filaments
So while gelcoat is not impermeable, it's more resistant to water intrusion than:
- The raw laminate behind it
- Exposed or damaged glass
- Even the same resin without the additives that help seal and harden gelcoat
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Read on, only to go into the weeds on this:
- Gelcoats are typically isophthalic polyester or vinylester, not orthophthalic.
- Compared to the cheaper orthophthalic resins often used in layup:
- Isophthalic resins have lower water absorption and better hydrolytic stability
- Vinylester resins are even better—they resist osmotic blistering far more effectively
So even before thickening, they start with a better base, but then:
- Gelcoat contains fumed silica, pigments, and sometimes waxes or surface sealants.
- These reduce porosity and improve film formation at the microscopic level.
- Pigments help by absorbing/reflecting UV, which otherwise breaks down resins and increases porosity over time. (Not so relevant on the bottom, but good to know.)