I had one break right off
Years ago, prior to my Hunter, I had a 1/2" bronze thru hull break off in my hand. It had a small strainer on it for the engine cooling raw water. Luckily I was alongside cleaning the filter at the time. It needed no force at all and could have broken off at any time. The cause was that the internal diameter was a little too large and the thread was cut into the external diameter too deeply.Looking at Mainsail's excellent cutaway photo reminds me of the plumbing training I had in my youth. It seems he used a tapered thread nipple on a parallel thread thru hull. We were never allowed to do this. Always two parallel threads with sealant (paste & hemp)and a back nut. This allowed plenty of thread engagement. Some nipples were made one end parallel and the other tapered but I doubt they would be available nowadays.Either way the main cause of failure is likely to be thru hull wall failure than disengagement of the threads. Depending on tolerances and how much torque had been applied to the parallel/tapered joint it would have given more engagement and a good fitter would have been aware that too little engagement had been achieved. Dieing down the thru hull only makes it weaker. They are made parallel to accept the back nut against the hull pad and so they can be shortened if necessary. A proper job needs a parallel thread ball valve and back nut as previously noted.Problem is the occasional boot with full weight of wearer applied inadvertently to the fitting. These tall assemblies are particularly vulnerable and this is why international racing rules require a suitably sized plug to be attached to every thru hull!My boat has ball valves and I wish it had seacocks - but I'm not going to change them all. Just live a little more dangerously!