Hunter Passage 450 keel issues?

Oct 26, 2026
2
J-Boat J105 Santa Barbara
Hi all, I'm considering purchasing a 1998 Passage 450 for cruising Southeast Asia. There's tons I love about the boat, but my research has raised some frightening potential issues with the keels on these boats. I am trying to determine whether these are one off anomalies that have been amplified on the web, or whether they are serious concerns for my intended use.

1) Problems with foam-filled keel void leading to rotten foam and the potential to rust the keel bolts. It is my understanding that this does not require a hard grounding to occur but can be caused by normal use where the motion of the boat leads to a "keel smile" that allows water to penetrate. Perhaps repeated soft groundings can speed the problem. The fix requires dropping the keel, scooping out the foam and filling the void with epoxy - a major undertaking to say the least.

How common is this?

2) Structural compromise of the internal grid. The Youtubers For Love of Wind document this on their 450. It appears their boat must have suffered a hard grounding, but the problem seems to stem from Hunter having gel coated the grid before fiberglassing it into the boat. Since they didn't remove the gelcoat the polyester resin Hunter used couldn't achieve a chemical bond resulting in a weak link.

I'm not planning on a hard grounding, but where I'm going charts are notoriously inaccurate. The reason I like Hunter over Beneteau is that Beneteau glues their grid in instead of fiberglassing it, but this, if common, might negate that advantage.

I would love to hear comments from those with actual experience with these boats. I assume a good survey could tell me whether the boat I'm considering already has either of these issues, but I want the boat to last me through my retirement.
 

jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
24,848
CAL 35 Cruiser #21 moored EVERETT WA
It would seem that what you need is not the opinions, even though they are responsible here on SBO. What would be most helpful for the kind of money you are going to spend, the length of time you desire to enjoy the boat, and the water you intend to explore is the help of a knowledgeable skipper who has spent many miles on the open ocean.

Two come to mind. John Harries (Attainable Adventure Cruising) and James Evenson (https://leadsman.ai/about-us)
 
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Likes: JamesG161
Oct 26, 2026
2
J-Boat J105 Santa Barbara
Thanks John. What I'm seeking is to know whether these are common problems that many Hunter 450 owners encounter or if they are rare. I have found evidence that both HAVE happened, but I don't know whether it was bad luck (maybe a lemon) or is something that occurs frequently with these particular boats. I figured that the two groups likely to know the answer to that are Hunter owners or surveyors who do a lot of Hunters.

Figured I'd start here.