How to stop false 100% battery status

colemj

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Jul 13, 2004
680
Dolphin Catamaran Dolphin 460 Mystic, CT
I probably wouldn’t turn the charged voltage up any higher, since you’re already above Victron’s recommendation of being the float voltage.
I don't think this is correct. Victron's recommendation is to set the "charge voltage" 0.2-0.3V less than the absorption voltage. It is how I have ours configured.

Mark
 
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May 17, 2004
5,747
Beneteau Oceanis 37 Havre de Grace
I don't think this is correct. Victron's recommendation is to set the "charge voltage" 0.2-0.3V less than the absorption voltage. It is how I have ours configured.

Mark
I was going by section 5.7.1 of the manual at https://www.victronenergy.com/upload/documents/SmartShunt/9172-Manual_BMV_and_SmartShunt-pdf-en.pdf, saying it should be the float voltage. Section 4.3.2 of the same manual says to set it to 13.2V. Mine is set to 13.1 and works fine.

Looking at the algorithm it seems like the important things are that it’s not so low that the battery reads as “charged” when there is no charging source at all, and that it’s not so high that the charger doesn’t get there when absorbing. That suggests that anything around the float voltage to a bit less that absorption should be fine. The tail current is probably the more important part of the trigger.
 
Jun 5, 2012
153
Catalina 30 mkI Victoria, British Columbia
Well here's an interesting development!! From Costco today:

Hello Mike,

In response to your email,

  • the manufacturer of this battery is Trojan.
  • Charge Efficiency is 91%
  • Peukert coefficient (exponent) is 1.179


Thank you for contacting Costco,
 
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Johnb

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Jan 22, 2008
1,464
Hunter 37-cutter Richmond CA
Notwithstanding all the foregoing if you want your batteries to live long and prosper you need to

1 Make sure that they get fully charged and not left in a partial state of charge (PSOC)
2 Make sure the water does not get low. Check them regularly and develop a sense for what is needed.

Those flooded Trojans are robust. Mine are in their 7th year including 5 years of live aboard with solar power, and when they die I will almost certainly replace with like and go sailing.
 
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Feb 6, 1998
11,713
Canadian Sailcraft 36T Casco Bay, ME
Those batts are not 91% efficient more like 80%. Peukert is closer to 1.3..

 

Johann

.
Jun 3, 2004
523
Leopard 39 Pensacola
I was going by section 5.7.1 of the manual at https://www.victronenergy.com/upload/documents/SmartShunt/9172-Manual_BMV_and_SmartShunt-pdf-en.pdf, saying it should be the float voltage. Section 4.3.2 of the same manual says to set it to 13.2V. Mine is set to 13.1 and works fine.

Looking at the algorithm it seems like the important things are that it’s not so low that the battery reads as “charged” when there is no charging source at all, and that it’s not so high that the charger doesn’t get there when absorbing. That suggests that anything around the float voltage to a bit less that absorption should be fine. The tail current is probably the more important part of the trigger.
Setting the “Charged voltage“ based on float voltage causes many systems to falsely synchronize early. I believe this recommendation by Victron is based on the assumption of a shore based charging system. They do address this issue in the troubleshooting section of the manual.

“10.3.11. Synchronisation issues

It is also possible that the battery monitor synchronises too early. This can happen in solar systems or in systems that have fluctuating charge currents. If this is the case change the following settings:
  • Increase the “charged voltage" to slightly below the absorption charge voltage. For example: 14.2V in case of 14.4V absorption voltage (for a 12V battery).
  • Increase the “charged detection time” and/or decrease the "tail current" to prevent an early reset due to passing clouds.”

Follow the FB groups for Solar on a Boat, or Lithium Batteries on a Boat, or the Victron Energy Users and you will see nearly weekly posts of someone complaining that their batteries are dead in the morning but the BMV/SmartShunt was showing 100% at sunset.
 
May 17, 2004
5,747
Beneteau Oceanis 37 Havre de Grace
Setting the “Charged voltage“ based on float voltage causes many systems to falsely synchronize early. I believe this recommendation by Victron is based on the assumption of a shore based charging system. They do address this issue in the troubleshooting section of the manual.

“10.3.11. Synchronisation issues

It is also possible that the battery monitor synchronises too early. This can happen in solar systems or in systems that have fluctuating charge currents. If this is the case change the following settings:
  • Increase the “charged voltage" to slightly below the absorption charge voltage. For example: 14.2V in case of 14.4V absorption voltage (for a 12V battery).
  • Increase the “charged detection time” and/or decrease the "tail current" to prevent an early reset due to passing clouds.”

Follow the FB groups for Solar on a Boat, or Lithium Batteries on a Boat, or the Victron Energy Users and you will see nearly weekly posts of someone complaining that their batteries are dead in the morning but the BMV/SmartShunt was showing 100% at sunset.
Good point. Given where the OP’s float and absorption voltages are and the fact he has solar, increasing the charged voltage could be a good step.
 
Jun 5, 2012
153
Catalina 30 mkI Victoria, British Columbia
Good point. Given where the OP’s float and absorption voltages are and the fact he has solar, increasing the charged voltage could be a good step.
Thank you all! Doing some more reading on this.... great thoughts and very appreciated.
RC - I've gone over pretty much everything you put out there... trying my best to follow it despite my limitations!! lol
 
May 24, 2004
7,185
CC 30 South Florida
Want to know if your batteries are fully charged? Do it old school, charge them let them rest for about three hours and take a digital multimeter and measure the voltage at rest; if is around 12.7V then consider them fully charged.
 
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May 17, 2004
5,747
Beneteau Oceanis 37 Havre de Grace
Want to know if your batteries are fully charged? Do it old school, charge them let them rest for about three hours and take a digital multimeter and measure the voltage at rest; if is around 12.7V then consider them fully charged.
Yes, that works, but it’s the “old school” way because it only works for “old school” types of consumption. Run a fridge and a few other constant consumers, plus solar charging, and you don’t have time to let everything rest for 3 hours waiting to get a voltage reading.
 
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Jan 11, 2014
13,079
Sabre 362 113 Fair Haven, NY
Want to know if your batteries are fully charged? Do it old school, charge them let them rest for about three hours and take a digital multimeter and measure the voltage at rest; if is around 12.7V then consider them fully charged.
This will tell you the state of charge, but it doesn't tell you any thing about capacity. A LA battery near death can still look "good" based on voltage alone.
 
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Feb 6, 1998
11,713
Canadian Sailcraft 36T Casco Bay, ME
Set charge efficiency to 80%. Set charged voltage to 14.4V.. If they are Kirkland they are JCI batts. If Interstate they are made by Trojan for Interstate..
 
May 24, 2004
7,185
CC 30 South Florida
I may be old and may have some quirks, but worrying about recharging batteries 1-3% to get them to Full is not one of them. Anything over 90% is good to me. My monitoring system is a voltmeter and experience in reading and interpreting the measurements. I do pay attention to having uninterrupted power to meet my needs and regularly receive a battery life of 5+ years on the average. Batteries are sold with a warranty because not even the manufacturers can control their quality or predict a single unit longevity.
 
May 24, 2004
7,185
CC 30 South Florida
This will tell you the state of charge, but it doesn't tell you any thing about capacity. A LA battery near death can still look "good" based on voltage alone.
Very True, I periodically use a cheap automotive load tester to test for the health of each individual battery. I actually rate them from the best to the worst to monitor their degrading progress. Yes I have had a couple of batteries go bad on me over the years, but they are easily identified and removed from the bank until a replacement is procured. If it is a single battery that went bad, I will just replace it, but if 2 or more are found weak I will replace the whole bank. I am aware that the new battery will degrade down to whatever level the bank rules but if the bank is in fairly good condition it makes economic sense to sacrifice a small portion of a new single battery.
 
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Johann

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Jun 3, 2004
523
Leopard 39 Pensacola
I may be old and may have some quirks, but worrying about recharging batteries 1-3% to get them to Full is not one of them. Anything over 90% is good to me.
Sure, but resting in a partial state of charge with lead acid batteries increases sulfation and causes capacity loss. A good battery monitor, correctly programmed, can help confirm you are indeed reaching 100%… especially if there is data logging. Also, it’s possible you could notice a loss of capacity if the voltage doesn’t agree with the SOC in certain circumstances.