This is great advice.
We took the old main into a local sail loft this morning. The gentleman there pulled the sail out of the bag and said it still looked to be quite serviceable for cruising, if not performance racing. (At 35' and 17,000 lbs, our Rafiki is never going to be a performance racer, no matter what sails we bend). He said the mainsail appears to have spent the majority of its life under a sail cover or stored in a sail bag so it is newer than its age would suggest.
When asked about our difficulty trimming the sail, he said that at the time the sail was designed (in 1979), the trend was to lengthen the leech even if this meant the boom hung down from the mast when the sail was raised because that was viewed as a way to expand the area of the sail without increasing the length of the spars. He said that trend was abandoned in the early 80s because sails shaped that way worked well for downwind sailing but could not be effeciently trimmed to sail upwind.
He recommended taking a wedge out of the sail near the foot to shorten the leech and give the sail a more modern shape. He will do that for us for less than 5% of the cost of a new sail and can have it done in four days. He recommended we try sailing with that for the rest of the season, then decide in the fall if we want a new sail.
We'll be in a regatta starting Friday so I'll report back on how the adjusted sail performs. I hope the loft owner is right and this will provide a semi-permanent fix, but even if it doesn't, I'm only out $125 for the adjustment so this is definitely worth trying.
Great for you to take this approach. $125 seems like a bargain price for a major improvement.
I didn't know about the low hanging boom design in the late 70's. That might explain why the Hood main sail that came along with my 1980 Cherubini Hunter purchase in 2007 had this "feature". I do believe that my sail was OEM.
I would just like to opine that
SAFETY might be reason enough to do the "raise-the-clew" mod that you and your sail loft you have opted for.
The main sail that came with my 1980 Hunter 36 when I bought it in 2007, had a leach length that positioned the boom level right at head height for anyone over about 6' standing in the cockpit. For a dingy or a racing "one design", a low boom is OK. But on a cruising boat, often with friends and family aboard, a low hanging boom is a serious safety concern.
The sail was still structurally sound (albeit quite suspect about shape). But I was very uncomfortable using it. When I did hoist it (not anymore actually). I would don a bicycle helmet (hey it's ~25kts standard San Francisco Bay). Wearing it, a mistake might result in a "that was a stupid move" moment. Rather than being knocked out cold or worse.
I recently cut down an old but still in very good condition mainsail to fit my boat. Orienting the clew so that the boom would be above head height was factored in.