Diesel Problem Smorgasbord...

Aug 16, 2015
143
O'Day 28 Salem, MA
Very good thought. Had crossed my mind. Along same lines I may replace a few other ancient looking parts. Quick unrelated question. Rule of thumb on alternator belt play? Thanks again. T.
 
Jul 5, 2011
747
Oday 28 Madison, CT
To OP, based on the age of all our boats you should probably replace all of your fuel lines, it is recommended they get replaced every ten years (the rubber lines). I learned this the hard way, so speaking from experience a few years back I found some fuel in the bilge and eventually located the source as a split in a rubber fuel line, the fuel would flow along the hose and drip down in a spot where it wasn't visible, so it was hard to find. You can get fuel line by the foot at a NAPA store (or equivalent) and it is a snap to replace so you might want to look at that if it hasn't been done in say 30 years.
Excellent idea. You are right, most of us don't think much about that......Is there a premium grade that is worth some extra $?
 
Jul 5, 2011
747
Oday 28 Madison, CT
Very good thought. Had crossed my mind. Along same lines I may replace a few other ancient looking parts. Quick unrelated question. Rule of thumb on alternator belt play? Thanks again. T.
A thumb width is probably a good "rule of thumb" (sorry!) so to speak, but I used to do that and found that there was too much belt wear and soot throw so now I run mine looser. I still get a good charge so figure it is ok.
 
Jan 27, 2008
3,086
ODay 35 Beaufort, NC
Belt wear can also come from corrosion in the v groove of your pulleys and misalignment of the pulleys. Take some emery cloth and clean up the grooves, and use a straight edge to check your alignment. The belt also runs your cooling pump so you don't want slippage.
Re: premium fuel hose...don't know. I just asked at the NAPA store since it is a lot closer than a trip to WM and sure enough they had a big spool of it for a very reasonable price.
 

Gunni

.
Mar 16, 2010
5,937
Beneteau 411 Oceanis Annapolis
1/2" deflection on the longest run. Replace your belt when it disappears into the grooves of your alternator pulley. Worn belts slip more and throw more dust.
 
Jul 5, 2011
747
Oday 28 Madison, CT
The fuel line I used 15 years ago was 1/4" Gates XL SAE 30R7. Looks like all rubber, no braid/weave/ Anyone know of something better? Been in there 15 years so changing out makes sense and will use smooth clamps this time I think.
 
Jul 5, 2011
747
Oday 28 Madison, CT
To OP, based on the age of all our boats you should probably replace all of your fuel lines, it is recommended they get replaced every ten years (the rubber lines). I learned this the hard way, so speaking from experience a few years back I found some fuel in the bilge and eventually located the source as a split in a rubber fuel line, the fuel would flow along the hose and drip down in a spot where it wasn't visible, so it was hard to find. You can get fuel line by the foot at a NAPA store (or equivalent) and it is a snap to replace so you might want to look at that if it hasn't been done in say 30 years.
May I ask how you dealt with the first line from tank to pump? On my boat the tank has a special fitting for a special piece of hose, I imagine an OE part. Did you replace that as well?
 
Aug 16, 2015
143
O'Day 28 Salem, MA
If I recall correctly, the new pump had same size screw in fittings for fuel-in and fuel-out lines, while my fuel-in line required something smaller. The prior pump actually had a fuel-in fitting that was part of pump body. I ended up in an auto store and found a fitting that screwed into the new fuel pump and had a much smaller diameter capable of fitting my fuel-in line. Sorry if I've answered what you were not asking... :doh:
 
Jul 5, 2011
747
Oday 28 Madison, CT
Sorry, my question regards the fitting at the fuel tank end, not at the pump. Doubt that is a NAPA item.
 
Jan 27, 2008
3,086
ODay 35 Beaufort, NC
May I ask how you dealt with the first line from tank to pump? On my boat the tank has a special fitting for a special piece of hose, I imagine an OE part. Did you replace that as well?
I replaced my tank at the time so I didn't have a problem, Can you post a picture of your fitting? It should just screw into the tank pickup tube and you can likely get a barbed fitting with the thread to match? Also you should change your schematic so the first line goes to your primary filter, then to the pump, and then to the secondary filter. The pump has a coarse screen inside but you don't want all kinds of crud from the tank gunking up the pump, better to let the primary filter deal with that. Most Racor filters specify they should be on the suction side of the system so fuel is being sucked into them. If it is on the pressure side of the pump it is not to manufacturers specifications. You may have a different filter arrangement. When I pulled my pump apart it was a real mess after years of OEM arrangement.
 
Jul 5, 2011
747
Oday 28 Madison, CT
Will try to get a photo of my fitting in next days. The factory set up was tank to Facet pump with 74 micron screen/magnet which I maintained when I changed out the pump some years ago. I clean this screen once a year in the Spring and it does not pick up that much. When I bought the boat used, the dealer added (downstream) an fuel/water separator, Racor 225R which I run with a 2 micron R26S filter. This set up, though perhaps not the most modern standard, has been perfect for me. One benefit of going tank to Facet with cleanable screen is the fact that you can see how much crap you are picking up from the tank. Might be worthwhile to track on these older tanks as they age. If you go from tank to Racor you will never be able to tell really. Like anything else. pluses and minuses I guess.
 

NYSail

.
Jan 6, 2006
3,145
Beneteau 423 Mt. Sinai, NY
I can say I would not buy your hoses from Napa. I replace all of mine and used marine grade lines. If anything happens and you don't have certified hoses think you would be
Out of
Luck.
 
Aug 16, 2015
143
O'Day 28 Salem, MA
Good risk averse perspective....can't put a whole lot of trust in insurers to do the right thing. Tx. T.
 
Jan 22, 2008
8,050
Beneteau 323 Annapolis MD
[QUOTE...factory set up was tank to Facet pump with 74 micron screen/magnet ....[/QUOTE]

With a 74 mic filter, I'm not surprised it does not stop much. I just had my fuel/tank cleaned/scrubbed, and they use a 5 mic filter.
 
Jul 5, 2011
747
Oday 28 Madison, CT
I can say I would not buy your hoses from Napa. I replace all of mine and used marine grade lines. If anything happens and you don't have certified hoses think you would be
Out of
Luck.
Fair point. Can you name the brand, item number and place purchased?
 

jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
23,179
CAL 35 Cruiser #21 moored EVERETT WA
the dealer added (downstream) an fuel/water separator, Racor 225R
The 225R is a nice familiar style twist on filter, similar to your car filter. Problem I see is that it does not let you see the condition of the filter when your change it. You have to drain the fuel from the filter prior to spinning the filter off and it exposes you to potential fuel spills in your bilge. I prefer the CG approved Racor 500MA. You can see the condition of the fuel through the site glass. You remove the top of the filter housing and pull the filter up out of the filter housing and into a container. Do this without emptying the fuel in the lines. With the addition of a Vacuum Gauge you can tell when the filter needs changing. And maybe most importantly you limit the amount of air you introduce into the fuel system reducing the challenge of having to bleed the fuel system just to change the filter.
An example of this system can be seen in this image. (Not a picture of my set up)
 
Jul 5, 2011
747
Oday 28 Madison, CT
I replaced my tank at the time so I didn't have a problem, Can you post a picture of your fitting? It should just screw into the tank pickup tube and you can likely get a barbed fitting with the thread to match? Also you should change your schematic so the first line goes to your primary filter, then to the pump, and then to the secondary filter. The pump has a coarse screen inside but you don't want all kinds of crud from the tank gunking up the pump, better to let the primary filter deal with that. Most Racor filters specify they should be on the suction side of the system so fuel is being sucked into them. If it is on the pressure side of the pump it is not to manufacturers specifications. You may have a different filter arrangement. When I pulled my pump apart it was a real mess after years of OEM arrangement.
Here is a photo of my fitting, actually two of them, one being for the return line. I guess both should be replaced but cannot see these parts on the Universal M12 schematics.
 

Attachments

Jul 5, 2011
747
Oday 28 Madison, CT
The 225R is a nice familiar style twist on filter, similar to your car filter. Problem I see is that it does not let you see the condition of the filter when your change it. You have to drain the fuel from the filter prior to spinning the filter off and it exposes you to potential fuel spills in your bilge. I prefer the CG approved Racor 500MA. You can see the condition of the fuel through the site glass. You remove the top of the filter housing and pull the filter up out of the filter housing and into a container. Do this without emptying the fuel in the lines. With the addition of a Vacuum Gauge you can tell when the filter needs changing. And maybe most importantly you limit the amount of air you introduce into the fuel system reducing the challenge of having to bleed the fuel system just to change the filter.
An example of this system can be seen in this image. (Not a picture of my set up)
Mine looks like this so I don't see too much difference. I spin the whole thing off and do not spill.
download.jpg
 
Jan 27, 2008
3,086
ODay 35 Beaufort, NC
Your tank set up looks just like the one I replaced same crimp style hoses, valve, etc. See if you can unscrew the hoses from the pick up tube fittings. Then get barbed fittings to replace them, same on the filter end. Then you can use regular fuel hose and hose clamps. You'll find those hoses are hard and brittle after 30 years most likely. Just bring the hose ends to a marine or hardware store to match the threaded end
 
Jan 27, 2008
3,086
ODay 35 Beaufort, NC
What is the difference between diesel fuel hose for a truck or what you refer to as "marine grade" fuel hose? I'd submit the boat engine is likely a less severe environment than a truck with rain, slush, road sand and salt blasting it for years. Most of the hardware stores near boating centers carry marine products often at lower prices than marine stores in my experience.