Through hulls
I am also looking at replacing the to-hulls and gate valves on my '76 C27 after it is hauled out this fall, so your question and people's comments interest me.My current thinking, and I welcome comments on it, is that I will replace the to-hulls with bronze "mushroom" through hulls. I thought about going with the flush ones, but since I'm doing the work myself, I don't really expect to have the tools or expertise to remove the exterior fiberglass of the hull in just the right amount for the flush mounts. Since we don't race, I suspect that the speed loss will not really matter that arises from having the additional drag from the mushroom shaped version. From Nigel Calder's tome on boat maintenance I understand that I really also need to put a backing plate in and will probably use 3/4 or 1 inch treated plywood for the backing plates. My thought then is to invest in good seacocks (probably bronze also to avoid the "more noble metal" issue) to attach to the through hulls rather than using gate valves, etc. Then I will use whatever adapters I need to fit the interior lines to the seacocks. I understand from pricing the catalogs for this that I will probably be looking at somewhere in the vicinity of a few hundred dollars when I am done for the hardware, but that in the long run it will pay for itself in longevity and ease of use. I also believe that the 1970's C27's have a solid fiberglass hull, so I don't think that there should be a problem with needing to worry about removing any coring material when I cut through the hull to fit the through hulls, and therefore no need to use any epoxy, fiberglass or other sealant to seal (waterproof) the internal wall of the hole itself between the outside of the hull and the inside of the hull to avoid any leakage into coring. Instead I think I can just use an appropriate sealent on the through hull itself and the backing plate, etc. where the surfaces all meet.Are there any good tricks or techniques for removing the to-hulls other than simply chiseling them out???George