BRONZE THRUHULL VALVES CORROSION

Ward H

.
Nov 7, 2011
3,776
Catalina 30 Mk II Cedar Creek, Bayville NJ
There are major delays right now on GROCO backing plates due to the international supply chain issues and I'm cheap so I get COOSA board (or G10) cut-off scraps
I'm curious about this comment. I use G10 for backing plates and know it is a dense, compressed, fiberglass board with high impact resistance.
I thought Coosa was a lightweight foam board with some layers of fiberglass making it strong and a good core material to replace core thick plywood or balsa honeycomb coring.
Is it also dent and impact resistant? Meaning can it be crushed?
I guess I'm having trouble with the idea of using "foam" board for backing plates, despite being reinforced with fiberglass.
 

jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
22,861
CAL 35 Cruiser #21 moored EVERETT WA
Mar 8, 2019
111
ODay 322 Bodkin Creek, Chesapeake Bay
G10 is layers of fiberglass in an epoxy matrix and yes, if available I would have used it. But it is both massive overkill to the design requirement, in addition to not having been available when I needed it. If thinking about cost (I wasn't) it is also very expensive.

Bluewater Coosa is a high density fiberglass/foam product that is made to be a direct replacement for plywood. It's a graphite polyurethane with both layers of woven fiberglass and continuous (loose) fibers so it is hard as a rock, which is why the large yachts use it for their through hull backing plates, in addition to it never rotting and being less expensive than G10.

As for compressive strength, remember that the boat designer determined that the strength of 1/2" plywood was sufficient, so anything stronger than that would be an improvement. The compressive strength of marine grade plywood (6,400 psi) is about 1/10 that of G10 which is why I said the G10 is massive overkill.

The 3/4" Bluewater Coosa I used is 11,810 psi so is approaching double what the original manufacturer installed and I'm fine with that. It will also never soften or rot to look like what came out.

On a tangent and from an engineering point, backing boards are really no longer needed with the integrated thru-hulls from Perko, Forespar, and others. The point of the backer is to create a wider and taller base to spread the load so the valve would not break at the threads rising above the top of the thru-hull nut when a 500 pound load is applied to the tail/top.


The integrated thru-hulls have a wider base which already distributes the load enough to pass the 500 pound load requirement of ABYC H27.