Anchor chain corrosion - cause for concern?

dLj

.
Mar 23, 2017
3,842
Belliure 41 Back in the Chesapeake
I’m still confused on this. Are you saying I can lose 20% of chain (so the chain has now lost 1/5 of its diameter and is now 100% of it’s design factor instead of 125% as you said), and the chain will still have good holding strength?
We are on Sucia, headed to the Gulf Islands for several weeks tomorrow. Do I need to replace this chain ASAP or can we complete our trip and replace it after?
Nobody can answer this question simply from photos posted here. You would need a micrometer and measure your worst case link-At a minimum.

dj
 
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Jan 11, 2014
12,288
Sabre 362 113 Fair Haven, NY
I’m still confused on this. Are you saying I can lose 20% of chain (so the chain has now lost 1/5 of its diameter and is now 100% of it’s design factor instead of 125% as you said), and the chain will still have good holding strength?
We are on Sucia, headed to the Gulf Islands for several weeks tomorrow. Do I need to replace this chain ASAP or can we complete our trip and replace it after?
I'm not sure what Jim is implying with his statement.

For another application, I looked into the effect of wear on shackle strength, essentially the same idea. There is not a linear relationship between strength and diameter because strength is based on the diameter of the link, as more link wears away the strength of the link decreases exponentially. Thus, if 25% of the link is gone, the actual loss of strength is much higher. The key to strength is the cross sectional area.

The math is pretty straight forward, calculate the cross section area (π * r^2) of the designed diameter and calculate the area of the link's actual diameter. The ratio of the 2 numbers will estimate the remaining strength.

To make the math simple, assume a 1" diameter link, the cross sectional area I 3.14 square inches. If the link diameter is reduced by 25% to ¾" the cross section area is 1.77 sq inches. The ration is 1.77/3.14 = .56. The chain will have about 50% of is strength when the diameter is reduced by 25%. Note these are back of the napkin calculations as such they are rough estimates.
 

jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
22,224
CAL 35 Cruiser #21 moored EVERETT WA
Nobody can answer this question simply from photos posted
:plus:
Inspect for the weakest looking link and then measure. You can always double up a rope to the chain to get you back home then swap the chain out rather than see it as an emergency purchase away from good resources.
 

JamesG161

SBO Weather and Forecasting Forum Jim & John
Feb 14, 2014
7,714
Hunter 430 Waveland, MS
Since a few do not click on the Blue Links to read them. This is accurate info still today from this SBO Link

https://forums.sailboatowners.com/t...ilboatowners.com/threads/anchor-chain.186253/
from that link [pun intended :facepalm:]

__________
This is Fortress Anchor guide...
Safe Anchoring Guide - The World's Best Anchors!

Chain link info...
1) The size of chain is by the diameter of the steel rod used to bend into the link. example: 3/8th chain is 3/8" rod.
2) The USA standard of tension strength has 125% over design, or you can corrode away 25% of the diameter and be at design loads. Thus the strength of chain is only as good as it weakest link.
3) Stainless steel chain is stronger in tension than carbon steel for same rod diameter.
4) Galvanized Chain is for show and not for much else. Why? Zinc coating scrapes off and how many hours in water versus a dry anchor closet. Water is needed for grounded electrochemical reaction (corrosion). Rusted dry steel is a good thing, but ugly.

_________

To make the math simple, assume a 1" diameter link,
Very bad assumption, Sorry Dave.

Please read above.

Jim....
 
Jan 11, 2014
12,288
Sabre 362 113 Fair Haven, NY
Very bad assumption, Sorry Dave.

Please read above.

Jim....
By 1" I meant 1" rod. It is really easy to calculate the area of a circle with a 1" radius and I did make a mistake and said 1" diameter, when I meant radius.

Look at this chart from this website

A ¼" chain is 80% of the diameter of a 5/16" chain, following your reasoning, it should have 80% of the strength of 5/16" chain, but it doesn't.

Using G30, the working load limit of ¼" chain is only 68% of the 5/16". Looking at the math from the other direction strength of 5/16" chain is 146% of ¼" while only being 25% larger. The point is diameter is important and the relationship between strength and diameter is not linear. The loss of strength due to the erosion of the chain (rod) is disproportionally greater than the amount of erosion considered as a proportion of the rod diameter.

In an article I published in Good Old Boat Magazine a few years ago, I found shackle size (rod diameter) to account for 98% of the variance between mean breaking load and cross section area while diameter alone only accounted for 94% of the variance.

1684096101416.png
 
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jviss

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Feb 5, 2004
7,089
Tartan 3800 20 Westport, MA
When I finish each cruise, I wash the chain/rode/anchor well with fresh water to help extend the life of the windlass and all that goes with it.
That's a great thing to do, but you have more energy than me! BTW, when I do muster the energy to do so, I also use Saltbuster (Salt-X), which really blows the salt off things. As a testament to its effectiveness, the Navy Seals use it when washing their dive gear, and flush their outboards with it.