I’m still confused on this. Are you saying I can lose 20% of chain (so the chain has now lost 1/5 of its diameter and is now 100% of it’s design factor instead of 125% as you said), and the chain will still have good holding strength?
We are on Sucia, headed to the Gulf Islands for several weeks tomorrow. Do I need to replace this chain ASAP or can we complete our trip and replace it after?
I'm not sure what Jim is implying with his statement.
For another application, I looked into the effect of wear on shackle strength, essentially the same idea. There is not a linear relationship between strength and diameter because strength is based on the diameter of the link, as more link wears away the strength of the link decreases exponentially. Thus, if 25% of the link is gone, the actual loss of strength is much higher. The key to strength is the cross sectional area.
The math is pretty straight forward, calculate the cross section area (π * r^2) of the designed diameter and calculate the area of the link's actual diameter. The ratio of the 2 numbers will estimate the remaining strength.
To make the math simple, assume a 1" diameter link, the cross sectional area I 3.14 square inches. If the link diameter is reduced by 25% to ¾" the cross section area is 1.77 sq inches. The ration is 1.77/3.14 = .56. The chain will have about 50% of is strength when the diameter is reduced by 25%. Note these are back of the napkin calculations as such they are rough estimates.