Alternator Terminals - Please help before I fry something!

Sep 24, 2018
3,234
Catalina 30 MKIII Chicago
I'm looking to get this one hooked up so I can launch. I know this isn't the ideal alternator. Electrical system upgrades will happen but not now. I found a diagram that matches the terminals on the alternator. I assume I need to connect the sense to battery positive? Do I need to worry about the ignition terminal?
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Jan 11, 2014
12,631
Sabre 362 113 Fair Haven, NY
Yes, the battery sense wire needs to be connected to the battery. This tells the regulator what the battery voltage is so the regulator can adjust the field voltage to appropriately charge the battery.

The ignition needs to be connected to so the regulator is powered up when the engine is turn on.

E = Earth = Ground = DC-
 

colemj

.
Jul 13, 2004
384
Dolphin Catamaran Dolphin 460 Mystic, CT
I don't think it will work without connecting the ignition terminal. That is used by the internal regulator to excite the alternator field winding. If you are using an external regulator, that might not be needed.

Mark
 
Jun 21, 2004
2,736
Beneteau 343 Slidell, LA
While we are the subject of alternators. What is the purpose of the black jumper wire as seen on Hitachi 60 amp alternator?Screenshot_1-4-2025_143149_www.ebay.com.jpeg
 
Jan 11, 2014
12,631
Sabre 362 113 Fair Haven, NY
While we are the subject of alternators. What is the purpose of the black jumper wire as seen on Hitachi 60 amp alternator?View attachment 230691
My best guess is it connects two parts of the case that would be otherwise electrically isolated. The Hitachi is probably a case grounded alternator and the wire is necessary to provide ground to the isolated part.
 
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Jan 11, 2014
12,631
Sabre 362 113 Fair Haven, NY
Here's an article that explains the Battery Sense wire and why it is important and how to wire it correctly.

 

colemj

.
Jul 13, 2004
384
Dolphin Catamaran Dolphin 460 Mystic, CT
While we are the subject of alternators. What is the purpose of the black jumper wire as seen on Hitachi 60 amp alternator?View attachment 230691
Those look like isolated grounds, so my guess would be that the rectifier has two ground terminals and either can be used. I don't think they need to be electrically connected with a jumper, but it doesn't hurt. The two terminals in different places may make it more convenient in where the negative cable connects.

The other possibility is that being an isolated ground, nothing internal can ground through the case, so the regulator ground is brought out and tied to the isolated ground circuit externally.

But I don't have any experience with Hitachi alternators, so those are just guesses.

Mark
 
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Sep 24, 2018
3,234
Catalina 30 MKIII Chicago
Here's an article that explains the Battery Sense wire and why it is important and how to wire it correctly.

I totally get the function. Sadly, My Westerbeke made M25-XPAC harness has the positive and sense terminals connected at the back of the alternator. One more thing to add to the list...
 
Jun 21, 2004
2,736
Beneteau 343 Slidell, LA
Those look like isolated grounds, so my guess would be that the rectifier has two ground terminals and either can be used. I don't think they need to be electrically connected with a jumper, but it doesn't hurt.
Sounds reasonable Mark. Rectifier Definitely has two grounds. Noticed on replacement aftermarket Hitachi type alternators, some have the jumper & some don’t.
 
Mar 20, 2015
3,199
C&C 30 Mk1 Winnipeg
My best guess is it connects two parts of the case that would be otherwise electrically isolated. The Hitachi is probably a case grounded alternator and the wire is necessary to provide ground to the isolated part.
Hitachi uses a jumper design on one of their other alternators that has two rectifier terminals for negative, with a big gauge jumper between. You connect to either one, but the jumper needs to be there because the case isn't used for ground.

Hitachi should have a diagram available someplacw for that specific model