Hey everyone!
I can't wait to get this engine fixed, then I won't have to be such a pest, but I guess that is what the group is for right???
I removed the starter motor this weekend (only took me two hours). The mounting bracket is ridiculous, and you have to remove the air intake silencer and the small box that is mounted on the crankcase (ventilator?) so you can get a tool behind the darned thing. There is roughly 1/4" space between the engine compartment wall and the starter motor...talk about cramped!!! But after some head scratching, advanced yoga poses and a few upside down gymnastics, I had the starter off and ready to be bench tested.
Prior to taking it out, I tested for voltage and current with the multimeter. Tried to check for ground, etc... Everything seemed to be OK. There was power going to the motor as far I my limited knowledge could tell. I tried jumping the motor directly using some jumper cables, and all I got was sparks...the motor did not want to turn. Not sure if this was right or not, but a few suggested that I try this. I think the spark could indicate that there are, in fact, problems with the starter itself.
Now, should the bench test come back with results that are unfavorable, does anyone know of a reputable and timely place that services these units in the Northeast (USA)? Has anyone had one of these rebuilt? I would like to try doing the brushes and possibly repacking the bearings myself....as it could be a good experience..even if I flub it up somehow. Heck, the thing is broken anyway!!
Any suggestions at this point would be appreciated. I would love to get this thing fixed before I have to haul her this season.
Many Thanks
Chris