Another Autohelm 4000 question..

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Sep 25, 2008
464
Catalina 30 MKIII Varuna Boat Club
After searching through all the forums, I could not find any reference to anyone having determined why the control unit does not power-up.

I've triple checked the wiring and integrity of the power source and cannot get the power head to turn on. I opened the unit, hoping to find an internal fuse....no such luck.

Has anyone had one repaired? I understand that even Raymarine cannot offer a repair service on this unit?

I am not able at this time to buy a replacement or upgrade and if given a starting point, can probably do the repair myself.

Can anyone help? :neutral:
 

Benny

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Sep 27, 2008
1,149
Hunter 320 Tampa, FL
The sad part is that without parts and manufacturers support technicians do not want to tackle repairs. Replacement control units are very hard to find and their cost is not warranted by the age and wear of the rest of the components. For a couple of a hundred dollars more you can purchase a brand new system. I know a couple of sailors that have given up and trashed the units.
 
Aug 8, 2006
340
Catalina 34 Naples FL
autohelm 4000

Try checking ebay for parts and older units. Usually a few people upgrading and selling off older parts and units. (Ebay motors)
Terry
 
Dec 19, 2006
5,832
Hunter 36 Punta Gorda
Raymarine

You said they don't service like repair them but can they just check to see if it dead or not than you know for sure the problem is the control head or not.
Nick
 
Sep 25, 2008
1,096
CS 30 Toronto
Use a voltmeter to ensure 12v at the unit. There were so many devices ended in the trash because of wiring / connector corrosion. Sometimes due to corrosion, the supply voltage drops to 10.x and the unit own't power up but if you just put a meter on the terminals, it shows 12v because no current draw.
 
May 29, 2009
98
Lancer 27ps Suisun City
You may wish to look for burned or overheated spots on the pc board, that would indicate failure of the board or specific components, unfortunately whatever chips it uses won't show any indications that they've gone south,
Good Luck
 
Dec 30, 2009
680
jeanneau 38 gin fizz sloop Summer- Keyport Yacht Club, Raritan Bay, NJ, Winter Viking Marina Verplanck, NY
re auto helm

You might try to power it directly off a 12v battery, eliminate bad wire, grnds,ect, you have nothing to lose....
 

Ariel

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Feb 1, 2006
279
Pearson 36-2 Houston, TX / Rock Hall, MD
rpell46,

Here is the shop manual for the 4000. It has fault trees and check instructions that may help you.

http://www.ganssle.com/jack/st4000.pdf


Good luck on the fix. I kept mine running for fifteen years untill the plastic just gave up.

Dave
s/v ARIEL
 
Sep 25, 2008
464
Catalina 30 MKIII Varuna Boat Club
Thanks, but I did all the hot checks right up to the connectors to the board. There's 12v all the way in.
 
Sep 25, 2008
464
Catalina 30 MKIII Varuna Boat Club
The schematic might be of some help, depending how similar to the 4000. I'll have to analyze a bit.

Thanks.
 
Sep 25, 2008
464
Catalina 30 MKIII Varuna Boat Club
Common sense tells me the same thing. I realize I'm grasping at straws but we old timers have that "unless it's destroyed, it might be fixable", mentality.

I hear you and will probably wind up just waiting until I can buy a new one.

Thank you.
 
Sep 25, 2008
464
Catalina 30 MKIII Varuna Boat Club
Re: Raymarine

Not a bad idea. John K. gave me a name at Raymarine to try. Who knows? Maybe I'll get lucky.

Thanks.
 
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