Propane locker replacement

Dec 25, 2018
33
ODay 34 262 Galesville MD
Has anyone replace the liner of the propane locker on the 1984 34' sloop?? If so where did you find a replacement liner or how did you fabricate it?
 
Jan 19, 2010
1,252
Catalina 34 Casco Bay
Propane lockers are a special breed. Your insurance carrier might have requirements on those.. They need a gasket top and overboard drain..
 
Dec 25, 2018
33
ODay 34 262 Galesville MD
Propane lockers are a special breed. Your insurance carrier might have requirements on those.. They need a gasket top and overboard drain..
Yes, I am aware of those things. thank you for the heads up. My propane liner is just a bit brittle and I would like to replace with an exact oem copy if it is available anywhere.
 
Jan 7, 2011
5,280
Oday 322 East Chicago, IN
If you can’t buy a new one, can you use some epoxy and fiberglass to fix the old one?

The PO of my O’Day 322 modified one of the propane lockers to make it deeper. I am not sure what the O34 locker looks like.

Greg
 
Jan 19, 2010
1,252
Catalina 34 Casco Bay
Yes, I am aware of those things. thank you for the heads up. My propane liner is just a bit brittle and I would like to replace with an exact oem copy if it is available anywhere.
Are you familiar with Rudy at D&M Marine in Assonett, MA ?
 
Jan 11, 2014
12,358
Sabre 362 113 Fair Haven, NY
Yes, I am aware of those things. thank you for the heads up. My propane liner is just a bit brittle and I would like to replace with an exact oem copy if it is available anywhere.
What is the locker made of? Is it fiberglass?
 
Jan 11, 2014
12,358
Sabre 362 113 Fair Haven, NY
It is some type of plastic. It has stood up well for 50+ years. I just want to make certain the propane stays safe.
Thanks for the info. Don't have much to offer in terms of a solution other than perhpaps someone could 3-D print one. If a crack develops West Systems G-Flex may be able to seal it. West claims G-Flex will work on plastic.
 

dmax

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Jul 29, 2018
1,098
O'Day 35 Buzzards Bay
My understanding is those plastic liners are not available, you may be able to find a used one, mine are in good shape.
 
Sep 11, 2016
22
O'Day 30 & 34 (Both O'Day) 0 Halifax, Nova Scotia
If you can’t buy a new one, can you use some epoxy and fiberglass to fix the old one?

The PO of my O’Day 322 modified one of the propane lockers to make it deeper. I am not sure what the O34 locker looks like.

Greg

It's not fiberglass, its some thick plastic that flexes a bit.
I have the same 1984, 34 so assuming its the same and both are originals (original & same).
 
Sep 11, 2016
22
O'Day 30 & 34 (Both O'Day) 0 Halifax, Nova Scotia
It seems strange to me that they're "brittle."
Mine are same age and still servicable, but I'd say these things;
1. CAVEAT - I try not to veer off original as a general statement, everything else introduces some risk
2. If its not completely solid, brittle, but has a crack or whatever, then it can likely be "plastic welded"
(Could also be noted as "not original" to an insurer. I wonder if they used plastic to absorb a small flash explosion, rather than fiberglass... this gets a bit more technical than I actually am. I just think, the volume of air (gas) minus the space the tabk displaces, means 5 liters left to "explode" and plastic might flex that much, fiberglass might not.)
3. Rudy, Rudy and Rudy as others noted above
4. If Rudy doesn't have it, also lookup, Joe Citron - boat salvage and has always responded to my messages

5. I didn't look up "thermo forming" companies, I think there are companies that produce plastic shaped things, but I don't know if they do "run of 1,000,000" at a time or if they do fabrication of low volume items.
 
Mar 24, 2012
68
O'Day 40 BC Coast
Could you take it out and put a layer of glass on the outside to reinforce and seal it?
 
Sep 11, 2016
22
O'Day 30 & 34 (Both O'Day) 0 Halifax, Nova Scotia
Could you take it out and put a layer of glass on the outside to reinforce and seal it?

If it same as mine, 84, 34 footer... they're some sort of plastic so I doubt fiberglass would stick.

If it stuck, I doubt they'd flex at the same amount, like end up breaking the bond once you drop a 5lb tank on it a few times.

If I get the same problem, I'll "plastic weld" like heat it up with a soldering iron.
 
Dec 25, 2018
33
ODay 34 262 Galesville MD
You guys are great for the thoughtful comments. All good ideas. I will talk to Rudy first bur I think the plastic weld is probably the best bet as a stop gap. I will post before and after pics after I do It. Thanks.
 
Jan 11, 2014
12,358
Sabre 362 113 Fair Haven, NY
You guys are great for the thoughtful comments. All good ideas. I will talk to Rudy first bur I think the plastic weld is probably the best bet as a stop gap. I will post before and after pics after I do It. Thanks.
I'm not sure that all plastics can be welded. Softer more flexible plastics, like the plastics used for water and holding tanks can. Harder plastics may need a different approach. A photo of the locker would be helpful.