The typical stray current corrosion scenario involves a faulty electrical connection that is located in, or close to, bilge water or one that makes contact with a submerged metal. Contrary to popular belief, electricity does not seek ground; it seeks a return path to its source. In the case of stray current corrosion that’s the vessel’s battery. Current leaking into bilge water may travel to a through hull fitting, then into the water in which the vessel is floating, then on to the propeller and shaft, which are grounded to the DC negative system via the engine block, and thence back to the battery. In this example, the propeller will almost certainly suffer from severe and rapid corrosion. Unlike galvanic corrosion, which occurs comparatively slowly, stray current corrosion moves with startling rapidity, potentially destroying a propeller, shaft, thruster, sail drive or stern drive in a matter of days.
Unraveling the Corrosion Mystery | Steve D'Antonio Marine Consulting