Should I turn the thru-hull or the seacock when bedding a new thru-hull and seacock?

Nov 17, 2019
15
Tartan 27 Yawl Chicago
I am in the process of rebedding some thru-hulls and seacocks and got the same, surprising advice from two unrelated people in the boatyard.

They both said that instead of bolting the flanged seacock in place, and then screwing in the thru-hull from the outside of the boat that I should instead insert the thru-hull (pushing it straight in) and then screw the flanged seacock onto it from the inside.

The reasoning behind this is that rotating the thru-hull will drag the sealant, which could create air pockets and lead to poor sealing. I would think that if you had a lot of sealant on there when you started that it would squish out any air pockets -- but they didn't seem convinced. Perhaps because the air pockets might form during the last little bit of tightening when most of the sealant has already been squished out.

After I thought about it for a bit, I decided I must be misunderstanding, because when tightening a flanged seacock it would have to stop at a very precise position for the flange to line up with the bolt holes in the backing plate. So I went back and asked for clarification. They reassured me that if you carefully dry-fit and mark everything that you can, in fact, hit the mark and get the bolt holes to line up. I am quite confident they use this method for flanged seacock installation and not some other situation (like a simple thru-hull with a quarter turn valve on it).

I then objected that it would be difficult to do a good job getting sealant under the flange if you are spinning the seacock around. But they said that if you did everything else right, it shouldn't leak there even if you had no sealant there. That gets into a second question I have about NPS threads and watertightness, but I will ask that in a different thread because it applies no matter which way you tighten things down and I don't want to try to tackle too much in one thread.

Has anyone else heard of this method? Is there any validity to it? I've seen Maine Sail's tutorials and in those he just tightens the thru-hull from the outside. I looked in Nigel Calder's Boatowner's Mechanical and Electrical Manual and it did not mention anything. I also tried searching the forums and Internet, but was not able to find this question. The fact that two people mentioned it makes me think that this idea must have some sort of origin. One of the people who mentioned it was a transient sailor from a thousand miles away, so it's not something that is local to this area.

I have no doubt that zillions of people have screwed in the thru-hulls from the outside and their boats have not sunk yet. But if there is real evidence that this other method has merit, I'd like to learn more.
 
Apr 5, 2009
2,971
Catalina '88 C30 tr/bs Oak Harbor, WA
You received excellent advise. Do NOT turn the through hull. Only turn the seacock. The same goes for through bolts for hardware.
 
Jan 19, 2010
12,547
Hobie 16 & Rhodes 22 Skeeter Charleston
:plus:

same is true when setting up ultra-high vacuum glassware in a chem lab. We use glasscocks with vacuum grease and when inserting the valve we always press it in... never twist. otherwise you get channels that small amounts of air will leak through
 
Jan 11, 2014
12,280
Sabre 362 113 Fair Haven, NY
:plus:

Dry fit everything and mark them. Apply way too much sealant to the through hull fitting (4200, not 5200), insert the fitting, apply more sealant where it comes through the hull and screw the seacock or ball valve down to the hull. If you've lined things up in dry fit, it will all work.

You didn't ask, however, there is a simple tool you can make that is inexpensive and makes this job easier. Take a piece of iron bar stock (available at any big box hardware store) and grind the end of it to fit into the through hull. There are 2 ears inside the through hull for this purpose. Each bar can support 2 different size through hulls. In the photo below, one end fits a ¾" through hull, the other a ½" through hull. I used a bench grinder to shape them and a file to clean them up.

IMG_2045.jpeg
 

capta

.
Jun 4, 2009
4,876
Pearson 530 Admiralty Bay, Bequia SVG
Is your boat a solid or cored hull where you are installing the thru hull? If cored, you must dig out the core material back past the bolts and fill the empty space with epoxy so you have a solid surface to tighten the bolts to. If it is only core, you will crush the core and the thru hull will never be really tight.
 
Nov 17, 2019
15
Tartan 27 Yawl Chicago
If you have flanged seacocks, that will be bolted or screwed to the backing block, you thread the thru-hull fitting into the already mounted flanged seacock. This article specifically deals with just this topic: Installing A Seacock In A New Location

Plenty of reading here to keep you busy for a while: MarineHowTo.com Seacocks, Strainers & Hose Clamps
Thanks. As mentioned in my original message, I did read those before posting and noted that you mounted the seacock first and then threaded in the thru-hull. But, it also seems that there is a lot of support for turning the flanged seacock, not the thru-hull.

Do you think that the possible gains from turning the seacock are simply not worth the extra effort (requires two people and extra prep work)? Or do you think it yields actively worse results? I am willing to spend extra time on a method that might yield better results, but not on a method that definitely yields worse results.

You didn't ask, however, there is a simple tool you can make that is inexpensive and makes this job easier.
Thanks! I didn't ask because I already bought the Buck Algonquin step wrench. I figured I'll be replacing a lot of through hulls in my lifetime.

Is your boat a solid or cored hull where you are installing the thru hull?
Solid core with a backing plate. However, the old thru-hulls were too short (only 1-2 threads of engagement) and not properly installed by the PO -- so they leaked. Next haul out I will probably also replace the backing plates, but I think I can live with the current ones for now.
 
Feb 6, 1998
11,693
Canadian Sailcraft 36T Casco Bay, ME
Thanks. As mentioned in my original message, I did read those before posting and noted that you mounted the seacock first and then threaded in the thru-hull. But, it also seems that there is a lot of support for turning the flanged seacock, not the thru-hull.
Nearly every boat-builder I know of screws the thru-hull into the flanged seacock, not the other way around. ABYC even teaches this method. This includes some of the best builders in the world like Morris, Hinckley, Lyman Morse, Sabre etc. etc. etc...

I was standing there when the guys at Morris were installing these Forespar OEM 93 series seacocks and thru-hull fittings. The thru-hulls were screwed in from the outside while the guy inside the boat held the seacock..


Do you think that the possible gains from turning the seacock are simply not worth the extra effort (requires two people and extra prep work)? Or do you think it yields actively worse results? I am willing to spend extra time on a method that might yield better results, but not on a method that definitely yields worse results.
There are no possible gains I know of. If anything the spiral motion helps wipe out any bubbles left by the caulking gun and yields a very consistent sealant thickness. We've personally installed hundreds of flanged seacocks and never once had a single leak. For flanged seacocks:

dry-fit > check-parallel fit > seal & bolt flange to backing block (through-bolted or drilled/tapped) > clean up excess sealant from flange seal > goop and install thru-hull fitting > clean up sealant > done..