Re-Bed Stainless grab rail --- best practice ?

Sep 2, 2009
339
Hunter Vision-32 New Hamburg, NY
I've got a grab rail that is 1" stainless tubing (horizontal). It is attached to the boat with screws going straight down through the top and bottom of the tubing into the deck. Any hints on the best way to re-bed to keep this water-tight?
 
Aug 3, 2012
2,542
Performance Cruising Telstar 28 302 Watkins Glen
whether they are machine screws or wood screws, you can pot those holes to keep water away from any wood core. Then you can drill starter holes for wood screws or regular holes for machine screws and bevel the holes. You can bed the tube and screws with butyl rubber.
The problem with wood screws is that you cannot keep the screw stationary while tightening, so the butyl gets turned. With machine screws, you can just tighten the nut, and you can keep the butyl from turning.
You could also seal them with 5200.
 
Aug 3, 2012
2,542
Performance Cruising Telstar 28 302 Watkins Glen
NOT a good idea. 5200 is SATAN'S GLUE and is a b*tch to remove. It's only use on a boat is the hull to deck joint.
Haha. I understand. It is my last choice! It can be removed though. I have done it. It is not a myth! ...maybe.
 

NYSail

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Jan 6, 2006
3,143
Beneteau 423 Mt. Sinai, NY
Sure you can remove it but it serves no purpose to use in the first place. Try 4000 or another product
 
Aug 3, 2012
2,542
Performance Cruising Telstar 28 302 Watkins Glen
Yeah. I would always use Butyl, but I have sealed screw holes with 3m. 5200, 4200, both will seal the screw holes.
 
Jan 11, 2014
12,857
Sabre 362 113 Fair Haven, NY
Yeah. I would always use Butyl, but I have sealed screw holes with 3m. 5200, 4200, both will seal the screw holes.
Yeah, concrete will seal holes too, but that doesn't mean it is a good choice. 5200 is an adhesive more than it is a sealant. Better to use a product that is a sealant first and an adhesive second.
 
Aug 3, 2012
2,542
Performance Cruising Telstar 28 302 Watkins Glen
Oh my... you guys are really “stuck” on this! YES... butyl is best! I am bedding new deck hardware this week... by properly potting and bedding with butyl... I PROMISE! Really... I do! If I don’t, you can discontinue my subscription to Practical Sailor!
So... how should the OP not twist the butyl when he inserts the wood screws?... huh?
 
Sep 23, 2009
1,475
O'Day 34-At Last Rock Hall, Md
5200 is a four letter word. It is used by "adolescent phase" boat repair who believe everything is permanent and more is always better. Stu is right, as usual, it is only for hull to deck and no where else.
If concerned about buytl use Boatlife caulk above waterline.
Pratical Sailor has you on their radar :badbad:
 
Jan 11, 2014
12,857
Sabre 362 113 Fair Haven, NY
So... how should the OP not twist the butyl when he inserts the wood screws?... huh?
Hold the screw still and turn the boat?

Because butyl remains sticky it will re-adhere to the screw. The stuff flows for years, ask anyone who owns an older Sabre, the hull deck joint was sealed with butyl and it oozes out for years. If there is enough butyl water can't get to the screw hole.
 
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Jan 11, 2014
12,857
Sabre 362 113 Fair Haven, NY
That's one opinion.

Alternative views:
https://marinehowto.com/bed-it-tape/ (scroll down towards the bottom)

TIGHTEN ONCE (tube-type caulks) – If you use tube-type sealant please don’t listen to that old wives tale about letting sealant cure and then tightening it a second time. The second step in that process is waiting for the sealant to change consistency. With butyl, or a marine sealant, done with countersinking, there is no need to wait for a change in consistency.

While in “theory” this sounds all warm and fuzzy, and can work if done well, the raw reality is this is often a disaster waiting to happen because it’s rarely done well because you;d need to be a psychic to predict the rate of cure.
http://stevedmarineconsulting.com/caulk-and-sealant-selection-and-use/
 
Aug 3, 2012
2,542
Performance Cruising Telstar 28 302 Watkins Glen
Actually, I have a MultiMax with a blade that goes right through 5200. Y’all don’t scare me!

Just the same, I think the butyl will survive being twisted by the screw. I cannot think of another way short of switching to nuts and bolts.