Electrical Troubleshooting - Batteries/Starters/Wires

Jun 2, 2014
602
Catalina 30 mkII - 1987 Alamitos Bay Marina, LB, CA
I think you've mis-understood my description. Maybe I didn't explain it very well. I am not confusing amps and voltage. I know a bit more than basic electronics.

When ANY charging source is applied to the battery combiner with voltage of 13.3V or higher, it will engage and parallel the batteries. I think we can agree on that.
So, in BOTH situations below, the combiner is engaged and both batteries are paralleled:

#1 - while on shore power, if I'm using the house bank, the 5AMP AC charger can barely supply enough current to "keep up" with the current of the house devices (lights, pumps, etc) I'm concurrently using. And therefore neither battery is losing anything... in theory.

#2 - while OFF shore power, but connected to a 1 AMP (15Watt) solar panel, the combiner will see higher than 13.3V and allow charging.... BUT i'm using 5Amps of draw with the house devics, and the solar panel is only capable of providing 1Amp of replenishment, so at this time, I'm draining BOTH batteries.

Unless you can explain to me how situation #2 is untrue, and that while sitting on a solar panel, if my 1/B/2/OFF switch is on 1, and how I won't be using both batteries for house appliances at that point.

Are the combiners one-way devices? When they are "ON", do the batteries actually see each other? That would explain how it would work.
 
Jun 2, 2014
602
Catalina 30 mkII - 1987 Alamitos Bay Marina, LB, CA
Talking to myself again...I thought about it and let me know if this is how it will be working...

- Solar panel connected to Batt1 - Combiner is floating both batteries at 13.5V.
- I use house devices with switch connected to Batt1 - Voltage drops to 12V-something, and combiner turns off - isolating Batt2 from my house usage...

Is that about right?
 
Feb 26, 2004
23,102
Catalina 34 224 Maple Bay, BC, Canada
Combiner operation 2

When ANY charging source is applied to the battery combiner with voltage of 13.3V or higher, it will engage and parallel the batteries. I think we can agree on that.

Yes, we can. BUT, sometimes, no, it won't right away, which seems to be what you're implying. The charging is applied to the house bank, right? UNLESS AND UNTIL the HB voltage rises and reaches 13.3V, the combiner is OFF. This is basic battery charging 101: a discharged bank will start with a voltage below 12.8V, right? Even if the charging voltage is 14.5V or more, the HB voltage will NOT get to 14.5V UNTIL the charge brings the HB up to that voltage. It is NOT only the charging source voltage that the combiner sees, it is the HB voltage, which is not the same until the battery is up to a higher SOC and meets the charging voltage. What I have seen with my combiner is that sometimes it takes some time for the HB voltage to rise enough to get the combiner to close. It is not always immediate.

So, in BOTH situations below, the combiner is engaged and both batteries are paralleled:

#1 - while on shore power, if I'm using the house bank, the 5AMP AC charger can barely supply enough current to "keep up" with the current of the house devices (lights, pumps, etc) I'm concurrently using. And therefore neither battery is losing anything... in theory.

Yes, but... See the comment above. If your HB is fully charged, and the voltage is up to beyond the setpoint, then yes, you're balancing your load with your input. If it's NOT fully charged, then see above. I haven't mentioned it before, but your shorepower charger is horribly undersized.

#2 - while OFF shore power, but connected to a 1 AMP (15Watt) solar panel, the combiner will see higher than 13.3V and allow charging.... BUT i'm using 5Amps of draw with the house devices, and the solar panel is only capable of providing 1Amp of replenishment, so at this time, I'm draining BOTH batteries.

Yes, with the caveat of battery SOC as discused above, and, therefore, HB voltage, not the charging voltage

Unless you can explain to me how situation #2 is untrue, and that while sitting on a solar panel, if my 1/B/2/OFF switch is on 1, and how I won't be using both batteries for house appliances at that point.

The basic concept of the combiner is for when charging sources are present (and are large enough, of course) and CAN RAISE THE hb VOLTAGE TO AND BEYOND the setpoint of the combiner. This takes time on any discharged battery. Once you REMOVE the charging sources THAT CAN DO THIS, the battery voltage DROPS to BELOW the setpoint of the combiner and it opens.

Are the combiners one-way devices? When they are "ON", do the batteries actually see each other? That would explain how it would work.

Since you are using one and sending your charging sources to the HB, it doesn't matter. Once "closed" the batteries do "see each other" but that is exactly what you are trying to do with the combiner to begin with, right?
Think of it this way: whenever charging sources are present that are LARGE ENOUGH to RAISE the battery voltage (which doesn't appear to be true in your case, but stay with me here:)), the combiner closes and parallels the two banks.

But in ALL CASES, when the charging source is removed, with dual banks or even one bank, WHAT HAPPENS?

The voltage drops, down to the full bank at 12.8 or so volts, which OPENS the combiner, right? Which, BTW, is right in the opening paragraphs of the combiner manual.

Mine says:

"When the voltage on any bank rises due to charging above 13.1 volts, the Combiner closes a contactor..."

It takes time to do this on a discharged battery bank.

Hope this helps. I apologize for the red, but wanted to make it clearer in the embedded replies. Shoulda used blue???:doh:
 
Feb 26, 2004
23,102
Catalina 34 224 Maple Bay, BC, Canada
Combiner operation 3

Talking to myself again...I thought about it and let me know if this is how it will be working...

- Solar panel connected to Batt1 - Combiner is floating both batteries at 13.5V.
- I use house devices with switch connected to Batt1 - Voltage drops to 12V-something, and combiner turns off - isolating Batt2 from my house usage...

Is that about right?
Whether or not you use house loads, once charging is disconnected, the battery voltage WILL drop and open the combiner.
 
Jun 2, 2014
602
Catalina 30 mkII - 1987 Alamitos Bay Marina, LB, CA
Yes, red bolded is very bloody... :) but yes, I think i've got it now.
Never having seen or used one before coming here, I just had to think about it.
Thanks for the patience and the time taken to respond!

Moving forward... :eek:
 

Attachments

Jun 2, 2014
602
Catalina 30 mkII - 1987 Alamitos Bay Marina, LB, CA
So, if I wanted to add a 3rd battery to the diagram I drew, would you parallel two on bank one and leave the 3rd as a single battery? And would you connect the combiner to each bank only? Another diagram:
 

Attachments

Feb 26, 2004
23,102
Catalina 34 224 Maple Bay, BC, Canada
Yes.

2 things:

1. Only if V is >13.x V

2. B is a position on the switch, C is the post to connect wires. There are three posts on the switch, there are four positions, Off 1 2 B. Change the B to C for wiring diagrams.
 
Feb 8, 2014
1,300
Columbia 36 Muskegon
If you're drawing off more amps than the solar panel can provide, I don't think you're going to be at 13.5 volts, even though the panel can put out 17 or more with no load. You can easily check this, there should be a light on the combiner that lights when combined. If the light is on when you're drawing more than the panel output, then yes you will be drawing from both batteries, but I don't think it can do that. If there's any load on the system it won't reach 13.5v.
 
Feb 6, 1998
11,722
Canadian Sailcraft 36T Casco Bay, ME
When ANY charging source is applied to the battery combiner with voltage of 13.3V or higher, it will engage and parallel the batteries. I think we can agree on that.
Contrary to popular misconceptions chargers do not "put out a voltage", as I hear so often, they supply current! The chargers only role that has to do with voltage is to limit voltage.

The supplied current by the charge source slowly increases battery voltage, as SOC also increases, this is called BULK charging or CC.

Once the batteries have reached the chargers set point voltage (the voltage limit) all they do is LIMIT VOLTAGE, this is called absorption charging or CV. If a charger has a further reduced voltage limit this is called float charging. But again the charger is not "putting out a voltage" it is supplying current and then limiting the voltage to the preset level once the batteries get there.

So:

Chargers Supply Current then as SOC increase enough they begin to Limit Voltage. This is called CC>CV charging or constant current > constant voltage charging.


  • Bulk = Constant Current (all the charge source can deliver in current - full bore)

  • Absorption = Constant Voltage (voltage limiting)

  • Float = Constant Voltage (voltage limiting)


So, in BOTH situations below, the combiner is engaged and both batteries are paralleled:
Nope....

#1 - while on shore power, if I'm using the house bank, the 5AMP AC charger can barely supply enough current to "keep up" with the current of the house devices (lights, pumps, etc) I'm concurrently using. And therefore neither battery is losing anything... in theory.
Either your charger can keep up or it can't keep up and this will be dependent upon house loads, SOC & the current potential of the charger, which at 5A is pretty small.. If it can keep up then the combiner will AUTO-BOTH the banks if the chargers supplied current EXCEEDS the house loads you are using and gets you to the AUTO-BOTH minimum voltage threshold..

Depending upon SOC the charger may or may not be able to get the batteries to the AUTO-BOTH voltage. The net charging current the battery sees determines how quickly the voltage will rise to combine levels. With a 1A net charge current it could take 50 + hours to attain an AUTO-BOTH voltage of 13.0V, and this is depending upon bank size & DOD. With a charge current of 50A it may take just a few minutes to attain 13.0V, again depending upon bank size and DOD.

All a combiner/VSR/ACR does is automatically do the same thing as the BOTH position on the switch or automatically PARALLEL or UNPARALLEL the banks. It does AUTO-BOTH based on voltage for both the combine event and the uncombine.

Voltage rises to combine level = AUTO-BOTH
Voltage drops below uncombine level = DISENGAGE AUTO-BOTH

#2 - while OFF shore power, but connected to a 1 AMP (15Watt) solar panel, the combiner will see higher than 13.3V and allow charging.... BUT i'm using 5Amps of draw with the house devics, and the solar panel is only capable of providing 1Amp of replenishment, so at this time, I'm draining BOTH batteries.
Unless Ohm's Law was re-written while I was asleep it still applies today..;)

Let's look at this from your batteries point of view. What does the battery see?


  • 1A solar charge current

  • -5A discharge current from house loads

Hi my name is George 27 and I see a -4A LOAD

If George 27 has a negative load on him of -4A then he is NOT CHARGING!!!!! He is DISCHARGING.

So now we know that George 27 is NOT charging and he is discharging. What happens when a battery discharges?

The voltage quickly falls below the AUTO-BOTH voltage and the relay OPENS and unparallels the batteries thus, under discharging conditions, you can not discharge two banks because the voltage sensitive relay (VSR/ACR/Combiner) will simply open as voltage falls.


  • Make/close on voltage rise, break/open on voltage drop.


Unless you can explain to me how situation #2 is untrue, and that while sitting on a solar panel, if my 1/B/2/OFF switch is on 1, and how I won't be using both batteries for house appliances at that point.
The battery is NOT CHARGING it is DISCHARGING.

It really is that simple.

Unless charge current exceeds house loads then you are discharging the battery. Even if charge current does exceed house loads the amount of current it exceeds the loads by will vary how long it takes to attain the AUTO-BOTH voltage. The less current you have flowing into the battery the longer it will take to attain the AUTO-BOTH voltage. The more current you have flowing into the battery the less time it will take to attain the AUTO-BOTH voltage.

If you had 40A of charge current but had a -52A house load you would still be discharging the battery at a rate of -12A.

With a 1A charge current and a -5A house load your net discharge is -4A..

Are the combiners one-way devices?
Is BOTH/ALL one way?

All a combiner/VSR/ACR is doing is automating or duplicating the BOTH/ALL feature of your battery switch. It does this based on voltage rise or fall.


When they are "ON", do the batteries actually see each other?
When the relay is made/closed the batteries are physically wired in parallel. When the relay opens/breaks the batteries are isolated or no longer in parallel/BOTH/ALL....

The key take away points:


  • Chargers supply current and only limit voltage

  • Combiners simply parallel/unparallel banks based on voltage

  • You need net positive current for batteries to be charging

  • The charge current rate & SOC determine how long it takes to parallel

  • Under discharging conditions the combiner will open/break and isolate the batteries
 
Jun 2, 2014
602
Catalina 30 mkII - 1987 Alamitos Bay Marina, LB, CA
Received my custom cables from genuinedealz.com yesterday and spent the day today installing them. Had a bit of a challenge getting the larger wire through some of the holes feeding the switch panel but I didn't give up and got them through.
My engine now starts beautifully off just one battery!
I connected all charging sources directly to battery #1 and installed the battery combiner.
So, feeling accomplished today.

Thank you all for your help and advice and listening to my rambles.
 

caltom

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Sep 10, 2014
31
Catalina 30 Long Beach, Shoreline Marina
Great post Jonelli. And thanks to everyone that offered input. I happen to be working through a starter problem. I think there's enough info here to help me as well.