Yanmar 3GM30F - Injection Nozzles

RoyS

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Jun 3, 2012
1,742
Hunter 33 Steamboat Wharf, Hull, MA
I would buy new ones from Yanmar. Keep the old ones for emergency spares. I purchased an injector tester and rebuilt mine. This is doable but it is much easier to buy new. I would not pay to have them rebuilt if I were you. Buy new.
 

RoyS

.
Jun 3, 2012
1,742
Hunter 33 Steamboat Wharf, Hull, MA
You should not have removed the fuel lines. The ends opposite the injectors go into the delicate injector pump delivery valves. These delivery valves should not be disturbed or contaminated. The flanges that hold them in the injection pump must be torqued but not over-torqued. When you install the fuel lines you must hold the delivery valve flanges to keep them from turning. Absolutely no debris may enter the fuel delivery system anywhere. Think of this as surgery as opposed to a tire change.
 
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Likes: jon hansen
Oct 26, 2008
6,216
Catalina 320 Barnegat, NJ
You should not have removed the fuel lines. The ends opposite the injectors go into the delicate injector pump delivery valves. These delivery valves should not be disturbed or contaminated. The flanges that hold them in the injection pump must be torqued but not over-torqued. When you install the fuel lines you must hold the delivery valve flanges to keep them from turning. Absolutely no debris may enter the fuel delivery system anywhere. Think of this as surgery as opposed to a tire change.
Well, in order to replace the gear case gasket, which is the objective, I had to remove the fuel lines. In any case, it's done now. I will be replacing the fuel lines just because I want to. I have removed the valve spring holder on the first one (I assume that is what you are calling the "delivery valve flange"). I also removed one delivery valve and the holder to inspect as the manual suggests. I think I will just replace it.

In my other post, I described how I needed to get a wrench on each holder to keep it from turning. They are so close together, it appears that I will need to remove the middle holder to get a wrench on the 3rd holder. I was able to get the fuel line removed without holding the last holder, but I suppose that I will need to take care to hold each individually when torqueing the fuel lines back on. That means the holders will have to be re-installed sequentially, right?