Wrinkles
Pat: A picture is worth "almost" a thousand words. Instead of trying to figure out the problem lets start from the beginning. As Benny mentioned, you want all your mainsail trim controls loose before you raise the main. So many sailors don't bother loosening the controls when they drop the mainsail - they just want to get it down and then they forget about it and it causes problems -like yours - when they go to raise it. Additionally, with the older Catalina's, the outhaul is frozen in place and it is like the broken clock that is right twice a day. In other words, the setting is correct for some point of sail and wind condition but wrong for all other situations. Make sure your outhaul is working as it is a very importnat control. It controls the bottom 2/3 of the sail which is exactly where your problem is.Next time you raise the main make sure everything (outhaul, boom vang, main sheet, cunningham (if you have one)) is loose. Crank on the halyard but not to the extent you are stretching the sail - all you want is for the wrinkles or scallops to disapear. Once you get to to the full full hoist point that is appropriate for your boat, and it might take a few tries to get it right, you want to mark the halyard with a piece of black tape and then put another one on the mast. That is your reference point for future hoists.The next thing you want to do is release the topping lift. I wish I had a buck ($$$) for all the sailors I've seen sailing with the topping lift tight so don't be one of those skippers. Once you get the halyard right don't mess with it. Install a cunningham. It is much easier to work with.Hopefully, these suggestions will solve your problem. If it does please get back with us. So many times we offer suggestions and never hear back with the results.