Anyone who has worked with the star board product: is it sandable/shapable similar to wood? I hope I'm using the correct name for this product. Thanks! Paul sv Escape Artist h336
Working with star board
- Thread starter Paul McGhee
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Hopefully...
...Ed S. will jump in on this for you. I believe he has replaced all of his outside teak with it. Good luck.
...Ed S. will jump in on this for you. I believe he has replaced all of his outside teak with it. Good luck.
Companionway Boards
I replaced my single-piece plywood companionway door with a two-piece Starboard door. I used a circular saw to cut it (using 1" masking tape where I needed to draw a line). I drilled holes for several stainless bolts and used sandpaper to slightly round the edges. I also used screws (in pre-drilled holes) to attach a hasp. It did not melt like plastic, however, it looks like one of those white cutting boards. It has not warped and seems pretty strong. I have attached a link so you can get additional info.
I replaced my single-piece plywood companionway door with a two-piece Starboard door. I used a circular saw to cut it (using 1" masking tape where I needed to draw a line). I drilled holes for several stainless bolts and used sandpaper to slightly round the edges. I also used screws (in pre-drilled holes) to attach a hasp. It did not melt like plastic, however, it looks like one of those white cutting boards. It has not warped and seems pretty strong. I have attached a link so you can get additional info.
Poly board is similar to wood but.......
Paul: Star board, King board etc. are just like any other poly board that you may have in your kitchen like a cutting board. It can be worked by using wood working tools, but there are a couple of things to watch out for. 1. If you use a router or saw, you may find that it is more like a chipping effect than it would be with wood. Be sure to wear a long sleeved shirt to protect your arms. Of course you would always wear some type of eye protection regardless of the material. 2. It cannot be glued except with a special (read expensive) glue. 3. It does NOT have nearly the rigidity of any type of wood. You need support if you plan on stepping on it. 4. If you are doing interior projects, you can use the less expensive poly board that is NOT UV protected. 5. If you cut it too fast it may melt, so control you speed when applicable. Generally a great product for the right job.
Paul: Star board, King board etc. are just like any other poly board that you may have in your kitchen like a cutting board. It can be worked by using wood working tools, but there are a couple of things to watch out for. 1. If you use a router or saw, you may find that it is more like a chipping effect than it would be with wood. Be sure to wear a long sleeved shirt to protect your arms. Of course you would always wear some type of eye protection regardless of the material. 2. It cannot be glued except with a special (read expensive) glue. 3. It does NOT have nearly the rigidity of any type of wood. You need support if you plan on stepping on it. 4. If you are doing interior projects, you can use the less expensive poly board that is NOT UV protected. 5. If you cut it too fast it may melt, so control you speed when applicable. Generally a great product for the right job.
polyethelene panels
Some like Starboard is UV stabilized. Some is not. Use quality blades (there are some recommended for plastics, not sure it they are best or not). Saw, drill, and round the edges with a router. Be prepared for a mess (little bits of plastics stuff everywhere) As always look for a non-West Marine source. Around my area there are a couple of plastics distributors that sell the stuff by the half sheet or smaller. And they have good deals on odd sized (left-overs). Local salvage yard also has a nice supply.
Some like Starboard is UV stabilized. Some is not. Use quality blades (there are some recommended for plastics, not sure it they are best or not). Saw, drill, and round the edges with a router. Be prepared for a mess (little bits of plastics stuff everywhere) As always look for a non-West Marine source. Around my area there are a couple of plastics distributors that sell the stuff by the half sheet or smaller. And they have good deals on odd sized (left-overs). Local salvage yard also has a nice supply.
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