Randy, I DO have a jib halyard, but it's hooked to the mast. To be honest, I hadn't really thought about it ("Jib halyard...there, main halyard...there..."). And you CAN adjust the luff tension on a CDI with what amounts to a downhaul. I'm having the new sail cut with a hair less luff so I can adjust it better - the old one was right down to the drum.
I ended up getting a 140%, 6.5oz "High Modulus Dacron" from Leitch&McBride for $1800 or so. He didn't think the foam luff would do much good ("we're cutting headsails flatter these days"). I'm REALLY looking forward to seeing how this new sail will perform! Oh, and I'm getting sunbrella UV cover to match the main cover and dodger - should look sharp!
druid
Yes, I know CDI's have a downhaul. Are you going out to the pointy end of your boat to make that adjustment when the wind pipes up? No one does, that is what prompted my set it and forget it comment.
Yes, roller furling head sails are cut flatter these days. I have a sail that is so flat that there is only a 3 degree sweet spot between inner or outer tell-tales breaking. Flat sails are not great power producers and are much fussier on trim.
Sunbrella is sturdy ... no doubt. It is also heavy. Summer sailing out of North Van in mostly light air. The extra weight will alter sail shape. The boat will also pitch more with the extra weight aloft, you will notice this when the sail is rolled up and you have the spinnaker up as well as in any chop when using the Genoa.
Might I suggest two alternatives?
Get a light sacrificial UV cover on the sail and have it replaced every couple of years. It won't look as sharp as the matching Sunbrella ...
or
Have a matching Sunbrella sock made to cover the sail when you are not saiilng. You have that unused jib halyard to raise the cover over the rolled sail. The cover has a long zipper so you can wrap it around the rolled sail and zip it up as you raise it with the halyard. Take a look at the Martin 242's that Cooper's uses to see what I'm talking about. This gives you a sharp looking cover that matches your main cover while the boat is waiting to go play. It also allows the sail to roll tighter and saves weight aloft while sailing.
I know you are thinking about that trip up the outside of the island. You might not think that the extra weight of the UV cover is a big deal, but I'll bet you see your average sailing speed go up a quarter knot or more. Only a few extra miles each day ... but they are free miles and more comfortable miles.
I know ... I'm too fussy ...
Congrats on the new sail. You won't believe the difference it will make!
Randy