When to repower.

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Jan 31, 2012
56
Catalina 30 mkIII Santa Barbara
I have a 1996 Catalina 30 with a universal 25xp. The motor is approaching 1900 hours. I would like any input at to the expected life of this motor. I have only owned the boat for a year but plan to keep it for many more years. I like to cruise the Channel Islands of California and of course need a dependable motor.

Thanks,
Greg
 
Jun 8, 2004
2,958
Catalina 320 Dana Point
One would hope to get 10,000 hours on a small diesel with maintenance and frequent use.
 

CalebD

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Jun 27, 2006
1,479
Tartan 27' 1967 Nyack, NY
I agree with CA Ted. A diesel should last at least 10,000 hours, longer if really well cared for. 20,000 is not unheard of.
I have no idea how many hours are on my old Atomic 4 (gasoline engine) but even it is still ticking after 45 years on the planet.
 

jrowan

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Mar 5, 2011
1,294
O'Day 35 Severn River, Mobjack Bay, Va.
The average lifespan of a good marine diesel engine that is well maintained should be around 10 k hours. The average life of a regular gas engine is around 2,500 hours, so the Atomic 4's that are still running have usually already been through at least one rebuild.
If /when your engine fails to start from low compression because of worn piston rings, etc. then you should always rebuild an engine first. "Repowering" refers to complete engine replacement, which is only necessary if there is catastrophic failure of the engine through flooding, serious overheating or fire damage, etc. Marine sailboat engines usually die from lack of regular use and corrosion through neglect, not from being over used. The Universal mx25 is an excellent engine that was the best motor that Catalina ever used for their auxillary power. We use the tiny 5411 diesel in our 1980 C 30 that has already been rebuilt at least once & is kicking around just fine. If U decide to repower your engine before her time, then ship it to me. I'd be glad to put another 8,000 hours of run time on her!
 
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