Just three thoughts:
1. I've seen some very badly corroded aluminum rivets. The worst was used to attach a stainless internal backer for boom main sheet attachments and similar (not my boat). They all failed and the backer moved. Just as people worry that stainless will cause corrosion of the aluminum spar, if the aluminum touches a stainless part the rivet corrodes. So I will offer that aluminum rivets ONLY make sense when ALL of the connected parts are aluminum. Simple logic.
2. Seldon and all of the spar makers specify monel. I'm pretty sure they are the experts.
3. My early 80s beach cat is still held together with monel rivets. It's spent a lot of time on the beach. No problems with the rivets. I have drilled out and replaced a few when replacing hardware; the hole was always reusable.
I have also used a lot of stainless rivets. I've never noticed significant corrosion or any difference from monel, but it is accepted that monel is better.
1. I've seen some very badly corroded aluminum rivets. The worst was used to attach a stainless internal backer for boom main sheet attachments and similar (not my boat). They all failed and the backer moved. Just as people worry that stainless will cause corrosion of the aluminum spar, if the aluminum touches a stainless part the rivet corrodes. So I will offer that aluminum rivets ONLY make sense when ALL of the connected parts are aluminum. Simple logic.
2. Seldon and all of the spar makers specify monel. I'm pretty sure they are the experts.
3. My early 80s beach cat is still held together with monel rivets. It's spent a lot of time on the beach. No problems with the rivets. I have drilled out and replaced a few when replacing hardware; the hole was always reusable.
I have also used a lot of stainless rivets. I've never noticed significant corrosion or any difference from monel, but it is accepted that monel is better.