Well the tank has been replaced

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May 18, 2004
24
Spirit 23 Lake City, MN
I successfully cut out the old molded in tank on our Hunter 31. I left enough of a lip from the lid to place a plywood lid (re-enforced with 1x2) to fill the v-berth platform. I then created a frame out of 2x4 lumber and glassed it to the hull below that opening (after coating with epoxy). On that frame I screwed a plywood platform that is big enough for a 13 gallon tank. This is a little smaller than the original, but for my use I really need is a weekend of capacity. The platform has a frame that is the shape of the tank so the base of the tank is held in place. I then used 1" ratcheting straps to tie the tank down to the frame. I had to add a 1 foot extention (left over from when I replaced the hose) to the vent hose and will probably replace that hose in the coming year. So we now have a holding tank again. I flushed the hull to remove any spillage from the hoses that got past me when I pulled them. Things seem be smelling much better. On inspection I can see that the fill hose connection was not completely glassed to the tank or was cracked some time in the past. But even without that issue the chalked joint on the lid was smelling and would definitely do so again in years to come even if I re-chalked it. The rest of the summer will tell if this work has paid off. Thanks to Peggy and others for comments, suggestions, and just plain listening. Next, the water heater.
 
Dec 2, 1999
15,184
Hunter Vision-36 Rio Vista, CA.
Why didn't you repair it?

Why didn't you just repair the old tank. It is fiberglass and could easily be patched and good for another 15 yrs. We were having problems with our water tank. I just finally gave up and had the lid glassed in. We now have two inspection port for cleaning access.
 
J

Joe Mullee

Steve, How difficult to repair

Steve, I have a crack in my port water tank (H34) at one of the top seams. The only time it leaks is when it's full and I'm healed to starboard. Not a big problem, just a nuisance. Can this be patched? How? Thanks.
 
Dec 2, 1999
15,184
Hunter Vision-36 Rio Vista, CA.
Fiberglass?

Joe: Is the tank in your boat fiberglass? If it is you need to grind off the gelcoat. Then you can apply fiberglass tape/resin. I did not do this myself. I took it to the yard. If your tank is poly, then you will need to replace it.
 
Dec 2, 1999
15,184
Hunter Vision-36 Rio Vista, CA.
Not that expensive

Joe: These tanks are not that expensive. Shop around. There are pre-made tanks that may fit, or you can have one custom made for a hundred or so more. There are outfits that make custom welded poly tank. This would allow you to maximize the space too.
 
May 18, 2004
24
Spirit 23 Lake City, MN
Steve, you are probably correct

I thought of glassing the lid down, and in hind sight it probably would have been the right thing to do. I would also have had to grind out the old fill fitting and glass that hole over so I could redo it because I don't think I could repair it, being so close to the top as it was. Well, it is done now. One feature I gain is that I can tell how full the tank is just by looking at it.
 
Dec 2, 1999
15,184
Hunter Vision-36 Rio Vista, CA.
Brett

Brett: This was NOT a criticism, but just a comment. I screwed around with my water tank for 2-3 years. I would hold for a few months and then start leaking again. I tried just about everything OR anything that someone suggested. I determined that there was NOT enough glass for the screws to bit into. I took it to my local shop for their repair. This was not an easy job. The water tank has a large lid. They had to remove about 2 inches of gel coat from the liner and the same for the lid. There was also the old crap that needed to be removed. Then they reglassed the lid in place and gel coated the finished product. Two ports were installed (one on each side of the baffle). This project would be a disaster without a vaccum system to keep the grinding material for being all over the boat. Anyway, I think that we are in good shape for the next 15 - 20 years. Our tank was nearly perfect inside. Of course dealing with a fresh water tank is no comparision to a holding tank. I may not have been able to find anyone to tackle a Poop-tank!
 
May 18, 2004
24
Spirit 23 Lake City, MN
That's for sure

The tank I cut out is now sitting in my garage until I can schedule a proper garbage pickup for it (and other stuff). Even sitting upside down so only the hose fittings are open it stinks up the garage. I had to grind the gel-coating off of the inside of the hull to glass in the tank platform, and it was really messy. Thankfully the area did contain most of it, and I setup some fans blowing forward so the v-berth hatch provided and exit. I was did not think that you were chastising me, I was just suffering from some hind-sight self questioning about whether I made the best choice. I do appreciate the feedback.
 
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