The challenge description says 5.93oz is for mains 25ft or less.
Is 6.63 oz really that much stronger?
The boat is on an inland lake, winds rarely reach 15mph.
Opinions? Concerns?
Will it rip?
Could the sail offer an advantage in light airs?
5.93 oz. is certainly suitable for lighter wind venues.
The lighter weight cloth will more easily 'shape itself' in the lighter winds, more so than a heavier cloth.
It's at the 'corners' that a sail receives the most fiber stress .... so have your sailmaker provide adequate reinforcement patches (as if he were building the sail with 6.63).
For abraison resistance - most abrasion will occur at where the clew reefing line(s) cross over the rolled sail... if that is a concern then have the sailmaker add a chafe patch at the leech/reefing clew reinforcement patch & where the reefing lines 'go over' - applicable if you reef often and for long periods of time.
OTHER HINTS:
Have the sailmaker add 'additional length' of luff boltrope, 'stored' at the headboard of the sail. Later on when the luff rope shrinks because of sail usage, the 'stored' luff rope can be 'eased' back - so that its easy to restore the correct boltrope length (instead of buying a completely new sail or doing major surgery to an old mainsail to restore the proper boltrope length). When you get you new sail be SURE that either your get the precise *AS BUILT* luff dimension or measure the luff by yourself so that when the boltrope inevitably shrinks in a few years that you can easily have a sailmaker easily slip the 'stored' boltrope back to its ORIGINAL dimension. Follow this advice and you will have TWO to THREE times the service life of your new mainsail.
Boltropes 'shrink' everytime you add stress to the luff. Having the precise dimensions of the luff PLUS already 'stored' boltrope at the headboard will help a mainsail keep its shape for many years. On my racing boat, I readjust the boltrope length about every 100-150 hours of 'hard' sailing, on my 'cruiser' about every 300-400 hrs --- makes a world of difference in mainsail shape to keep that boltrope at its 'designed' length.
