And the core-only will not flatten out on the drum (desirable) like the cover-only will. Keeping shape is desirable over blocks, which is one more reason why core-only make sense for halyards and sheets... but that is NOT what we are talking about. This is the ONLY application on the boat that requires winding on a drum.
I'm certain on some very large boats there may be strength concerns, but not until sheet loads are well over 3000 pounds (when the sail is deployed there is a lot on the drum and the leverage is good).
You are really over-thinking a non-problem. Pull the core, taper, lock-stich, clove hitch to the drum (with stopper knot) if the hole is inaccessible. I'd be done in 10 minutes (I've done this a number if times).
I'm certain on some very large boats there may be strength concerns, but not until sheet loads are well over 3000 pounds (when the sail is deployed there is a lot on the drum and the leverage is good).
You are really over-thinking a non-problem. Pull the core, taper, lock-stich, clove hitch to the drum (with stopper knot) if the hole is inaccessible. I'd be done in 10 minutes (I've done this a number if times).