Made significant progress today addressing the corrosion problem. Completed installation of a Pro Mariner galvanic isolator and added a 6 lb zinc drop anode attached to the SS prop shaft. Base line (corrected) hull potential reading was initially 640 mV with one donut zinc anode attached between the cutlass bearing & prop hub and ACpower cord disconnected. Hull potential dropped to 520 mV with power cord connected and shore power on. After installing the GI and drop anode today, the Hull potential increased to 820mV with insignificant difference with power cord unplugged vs plugged in and power on. The galvanic isolator and additional anode has made a huge difference. I feel confident that my underwater gear is now adequately protected. Finally was able to talk to boat owner across and 2 boats up from my dock who had severe corrosion problems ( shaft, thru hulls, & prop). Apparently the electrician discovered significant problems such as old battery charger with common & ground wired together as well as other problems. That stray current could have been source of my problem. Still researching methods for testing stray current & galvanic corrosion from within my boat; however, haven’t found anything yet. Unable to get a marine electrician to inspect thus far.
Two big things that I have learned so far, unless you test your boat’s Hull potential using an Ag/AgCl probe and digital multi meter you don’t have a clue as to whether your underwater gear is adequately protected and don’t know when it is time to replace the anode(s). Also, after reading many articles and watching videos about corrosion, a galvanic isolator is an absolute minimum necessity, better yet, an isolation transformer, if you are in a marina environment connected to shore power.
This is going to be an expensive ordeal including haulout, and replacement of folding prop blades. Hopefully there was no damage to the prop hub, shaft, and thru Hull fittings.