Stern rail done inexpensively
I long ago described how I made a stainless tubing full cockpit surround for my 1974 V222, but I don't recall if it was on this forum or another. Aparently worth a repeat. The finished job was beautiful and helped immensely to sell the boat. 7/8th inch s.s. tube is less expensive than one inch and is plenty strong enough.1. Buy and install bases in one shape, round or rectangular, that will fit in all possible places you want an upright for your rail. It looks best if they are all the same. Place bases for uprights in places where the the upright wil lnot interfere with winch handles, elbows or line leads. I'd suggeest a distance no greater than four feet between uprights.2. Measure the distance required in feet to cover the space between all uprights. Buy lengths of tubing that will cover this distance and a little more.3. Buy T fittings for all but the two end uprights.4. Decide how you want the tubing to end and buy fittings appropriate for that.5. Cut a cardboard pattern to the shape where you wnat the bends to be and mark the center of the bend on the cardboard.6. I'm not joking now, this is the way I bent the tubing. Find a twin tree, that is two trees growing from one base, or a tree that has a fork near the ground. Either way, the trunk just have a diameter of ten to twelve inches for a bend of that radius. Six to eight iniches ro a bend of that arc. I do not suggest trying a bend of less than six inches radius. Place the tubing between the trunks or fork sides at the bottom of the V, where they are closest, with the center mark of the bend you want on the tubing placed where the tubing meets the bark of the tree. Now pull the bubing horizontally from the longest end against the tree trunk. when it gets to the approximate angle or bend, check it against your pattern. I've done this twice with s.s. tubing and most recently with aluminum to install a custom fit oversize bimini on my M26X. With careful thought you can avoid unnecessary tubing left over. I had only 26" of waste in doing two boats, ordering various standard lengths from the tubing suppliers. Hope this helps.