Spider web cracks. How to fix them?

Nov 25, 2022
36
Catalina Capri 18 Lake Champlain
I attached a few pictures. I have a few spider cracks in the cockpit of our Catalina 18. What is the best way to fix them? I want to prevent them from getting deeper, wider, and longer with time. What is the best solution to this problem? Does anyone have time-proven methods?

Thank you !
 

Attachments

Jan 11, 2014
12,712
Sabre 362 113 Fair Haven, NY
Those are gelcoat cracks which are cosmetic and not structural. The cure is clean out the crack and widen it slightly, then sand, fill, gelcoat, and sand some more. Look on the BoatWorksToday.com YouTube channel, Andy has done a couple of videos on gelcoat crack repair.

The cracks form due to flexing. They are common on tight radii like the one you show. Fiberglass is fairly flexible and gelcoat is not. Over time the gelcoat cracks. In corners where your cracks are sometimes there is less glass in the corner than in the floor or side, this adds to the flexing.
 
May 27, 2004
2,041
Hunter 30_74-83 Ponce Inlet FL
Look up "Repairing Spider Cracks" on Youtube.
Boatworks Today's channel has the A to Z,
step by step on fiberglass repairs.
 
Jan 11, 2014
12,712
Sabre 362 113 Fair Haven, NY
Keeping dirt out of the cracks helps to hide them. And your eyes should be out on the horizon looking at the sea and wind not on the cockpit sole. :biggrin::beer:
 
Nov 25, 2022
36
Catalina Capri 18 Lake Champlain
Keeping dirt out of the cracks helps to hide them. And your eyes should be out on the horizon looking at the sea and wind not on the cockpit sole. :biggrin::beer:

That is true!:)
 
Jun 21, 2004
2,772
Beneteau 343 Slidell, LA
There is a product that purports to handle such cracks. I have no experience with it:
Captain Tolley’s creeping crack cure is for temporarily fixing leaks around portlights, hatches, deck mounted hardware, etc. Works fairly well for a temporary fix. It does not fix cosmetic gel coat cracks.
 
Aug 2, 2009
651
Catalina 315 Muskegon
A proper cure for cracks ain't easy. I bought a new Catalina 309 in 2007, and it developed many long gelcoat cracks all over the deck after the first Michigan sailing season. A lot of back and forth with Frank Butler at Catalina finally resulted in them sending a guy out to fix the cracks.

I watched him do some of the repair. He started by using a Dremel tool with a grinder bit on it and widened each crack to about 3/16", and went right down to the glass fibers. Basically, huge trenches. He filled those with a mixture of glass and thickened epoxy, and topped it off by spraying on gelcoat. Followed by sanding with various grits of sandpaper, and using ink as a visual indicator to determine when the repair was flush with the surrounding area. Where the cracks went through the waffle non-skid pattern, he resculpted the ridges by eye/hand. When he was done, you couldn't tell where the cracks had been.

Don't know if there's a moral to this story, unless it's to seriously consider just keeping the cracks clean as some have suggested.

Alternatively, I restored an old Grampian 26 that had a lot of gelcoat cracks and other damage to the decks. I widened the cracks, filled them with thickened epoxy, sanded smooth, and covered the entire deck with two part epoxy paint.

There is no easy cure for gelcoat cracks.