small cabin light drained battery while on shore power?

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Feb 26, 2004
23,047
Catalina 34 224 Maple Bay, BC, Canada
Electrical system

Don't go near the ProMariner, they have a horrible reputation, well deserved. Read this: http://c34.org/bbs/index.php/topic,5179.0.html Please, read the links in my first reply on that topic. And I don't think Terry's conclusion that lightning was his problem is the right answer. Their equipment s*cks.

It's simple, and I think you got it

1. Employ what MS and I promoted on the link in the C310 Forum on this mb earlier. It also answers your question about combiners and echo chargers. Please, please, please, read and reread the links we already have given you (#35 page 2 above). Please...

2. Buy a good charger with equalization. Your old one is inadequate and toast.

3. Do what Ample Power suggests.

4. Draw a wiring diagram for your boat. The simplest wiring diagram that reflects what MS & I have been saying is this one, Reply #12, here: http://c34.org/bbs/index.php/topic,4949.0.html

5. Buy a battery monitor - Victron is a good one (like MS already said), do a search on this board. Xantrex Link Lite and Link Pro are good, too. What goes back in is less than what comes out, so you can't do the energy budget backwards. Do a search on "acceptance" and learn.

Why not print all this stuff out and have time to read it leisurely instead of online?
 
May 18, 2010
543
Oday 27 Gulfport, MS
Re: Electrical system

After a month or so on this MB I now have a binder full of articles and discussions, categorized by system and project type--I find myself referring back to them frequently, thanks for the suggestion.

The 3012 sure is a nice system, I'll look over the owners manual tomorrow to read up on it. Thanks for that suggestion.

Working on a diagram and supply list while narrowing down these last items--such as the Echo Charge combiner.

Xantrex keeps winning out over the competition, and I appreciate the feedback from everyone on how their Xantrex products are still going strong years later.

By the way, the projects page over on the C34.org website is outstanding!

Regards,
 
Feb 26, 2004
23,047
Catalina 34 224 Maple Bay, BC, Canada
L
2) Monitors are important if you have a large bank and cruise for days at a time. They give you good info as to how much energy goes into a battery and how much you take out. Voltmeters by themselves won't do that. If you are a day sailor or typically only spend 1 or 2 nights away from a dock, they may be a bit overkill.
Hope this helps.
Not necessarily true. The reason is that two things kill batteries: undercharging & overcharging. Most folks have no clue about battery acceptance, which simply means that as the bank gets fuller, it accepts less charge. Sometimes it could take all night to fill the last 20% and can only be done from shorepower. So if you don't plug in all the time when you're away from your boat (and there are compelling reasons to not do so - like a fire) then you will leave your batteries regularly undercharged and kill them.

Those of us who have been doing this for a while continue to recommend that the very best bang for your buck, even before a higher output alternator, is to buy a simple battery monitor so you can understand what's happening to your charging systems and your house bank.
 
May 18, 2010
543
Oday 27 Gulfport, MS
OK I have completed my final exam and ready to be graded by the professors of wind and sail...

Could ya'll look over my wiring diagram and give opinions? I am going with the method that Stu and Maine Sail describe for direct wiring the alt output to the primary battery bank and upgrading my batts, charger, etc.

I have my short list for this project to include:
1. Xantrex Truecharge 2
2. Xantrex Echo Charger
3. 2 Sams EGC2 225AH golf cart batteries for Primary Bank
4. Existing auto/marine deep cell for Reserve Bank still good (replace later)
5. Existing Blue Sea Systems 1-2-B-Off switch rewired to isolate banks and with alternator hooked directly to Primary Bank

I'm going to immediately start with swapping my dead house batteries with the 6v golf cart batteries, adding the echo charger, and reconfiguring the battery selector switch. Later I'll replace the charging system with the TC2. Finally I think I will add the Blue Sea Systems VSM 422 monitor. (a bit more $$ but packed with abilities)

One thing I'm not sure about is the location of the batteries. My bottom step currently houses my two batteries, and I expect there is room for the new GC batteries as my primary bank. This requires me to relocate the reserve battery, and it looks like the only other place for a bank of batteries is under the forward settee in the salon closest to the head. Comments and ideas here would be appreciated; is this do-able?

Also, I read in one of your (Stu's) links (to the Catalina 34 site) a warning (if the alternator has been upgraded to a high output alternator) about "moving the AO from the c post to the house bank post, and installing the echo charger now"-- stating that the "OEM #4 wiring between the banks and the switch would be too small." My alternator has been upgraded to a 55amp alt. --Stu, could you elaborate a bit more for me here? If my 55amp is currently wired to the switch and then from there to the batteries, how does moving the alternator wiring directly to the primary battery which then feeds back to the selector switch change anything other than direction of flow? (ref: http://c34.org/bbs/index.php/topic,4949.0.html reply # 11)

Thanks in advance to Stu and others for helping me grasp the issue here.

Thanks for all the help,

Jonny

(FYI: PO replaced the original 35 amp? alternator with a 55 amp API 20054-UNI in 2007 for the boat's atomic 4 gas engine)
 

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Feb 26, 2004
23,047
Catalina 34 224 Maple Bay, BC, Canada
Good job, Jonny

1. Correct the numbering between the banks and switch. Make the house (NOT Primary) bank #1.

2. With the echo charger you don't need to feed the charger to both banks. Just go to the house bank.

3. Clearly indicate that your house bank is two six volt batteries - they are NOT a bank 1 and 2, as you've noted correctly, they are simply two batteries that make up the house bank. A bank is one or more batteries hooked together. Just for clarity, consider calling them house bank battery A and B, rather than 1 & 2 to avoid confusion with the numbering of your two banks, and call your reserve bank bank 2. I've looked at your diagram a few times and understand what you're doing, but it's confusing things along with the switch numbering. Reserve is Bank 2 (you don't have to # the battery), House Bank is bank #1, battery A and B. Just the engineer in me...

Re:
, could you elaborate a bit more for me here? If my 55amp is currently wired to the switch and then from there to the batteries, how does moving the alternator wiring directly to the primary battery which then feeds back to the selector switch change anything other than direction of flow? (ref: http://c34.org/bbs/index.php/topic,4949.0.html reply # 11)
In your case, it doesn't, just the different ends of the same wire. But, you've shown it correctly. Reason is that IF you had a HIGH OUTPUT alternator, you could be putting out 50A from a 100A alternator and the OEM wiring COULD be too small for that 50A load from alternator to switch to house bank. Think about it: your distribution panel will NEVER be pulling even 30A even if everything you have on it is turned on at the same time - batteries to switch to DP. But, with an alternator output from a HIGH output alternator, the current could get real high in that wire IF it stayed on the switch. Plus, you want to get it AO to house bank anyway, not AO to switch (regardless of C or 1 on the switch).

With your 55 A alternator, all you'll see would be about half of that amperage, plus the acceptance of your 225 ah bank would limit it anyway.

Still, go AO to house bank as you've shown.

Don't worry about the location of the reserve bank, just size the wire properly. You will most likely get a lot of "You should relocate the reserve bank closer or closest to the engine." Hogwash.

Only other thing: consider a circuit breaker or switch on the AO to the house bank, just in case. It's easier than trying to unscrew a nut on a fuse IF something goes haywire.

Don't forget to fuse at the battery banks.

You have TRULY done your homework.

Good for you, well done.;)
 
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May 18, 2010
543
Oday 27 Gulfport, MS
Need help with fuses please

Only other thing: consider a circuit breaker or switch on the AO to the house bank, just in case. It's easier than trying to unscrew a nut on a fuse IF something goes haywire.

Don't forget to fuse at the battery banks.
I have been rehashing my electrical reference books and the archives at the various sailing forums, but still don't have a great handle on fusing requirements. I have read that one wants to add 150% protection for any device, so:

1. for my 20 AMP TrueCharge2 charger I would need a 30 AMP fuse at the POS terminal of each run between the batteries and the charger.

2. Each battery bank running to the 1-2-b selector switch then continues to the starter and the Dist Panel. Should I add up the AMP rating for the starter and all devices fed by the DP to calc a 150% fuse again? Do I calc based on the POS main wire? Or is it based on the CCA rating for the battery bank? (golf cart batteries don't appear to have a cca rating, however I have read that T105 batteries from Lifeline have a 1000CCA rating)

3. My 55 AMP alternator will not be putting out 55 amps, correct? However I should fuse this line with a fuse or circuit breaker at 150% as well? Calculated as 82.5amps, whouch would call for a 100amp fuse/breaker, right?

I know that my question betrays my lack of knowledge here, but I am scouring Calder, Casey, etc. and haven't found info plain enough for me to truly know how to choose the correct fuses (or circuit breakers).

Half the gear is on order, so I have some time to figure the last parts out before starting to assemble. I also have a local guru to help me out, but I want to educate myself as much as possible to avoid him take over my project in the process of "giving me a hand."

Thanks for the input,

JQ
 
Feb 6, 1998
11,709
Canadian Sailcraft 36T Casco Bay, ME
In 2005 I purchased a brand new 31 foot Catalina. Because ABYC only requires a fuse on the house bank builders only supply ONE fuse. My system from the factory was two identical 4D batteries to a 1/2/BOTH/OFF switch, which one is house? Either bank could have been considered the house bank or start for that matter.

Before commissioning the vessel I installed a second ANL fuse on the second bank. Seven weeks later I blew the 200 amp fuse.:cussing: The factory had cut the wire for the starter just a tad to short and with the motor loaded in forward it chafed through in a dead short causing a nice burn to the motor mount and a blown 200 amp ANL fuse. The wire was on a side of the engine that was nearly impossible to see and if felt by fingers, which I had during survey, seemed to have plenty of clearance but diesel engines vibrate and move some on soft mounts and chafe happens. I feel fuses are VERY important.

If I had not had that fuse I am fairly confident that would have had a serious boat fire possibly totaling a brand new vessel.

Just three weeks ago we lost one of our junior sailing program Boston Whalers when a short burned the boat to the waterline. We came close to loosing a whole dock full of other boats during the fire. A simple fuse would have stopped this. The club is planning on installing battery fuses on all of our vessels before next spring.

A $30.00 fuse would have probably saved this Boston Whaler:


If installing a fuse it should be first sized for the wire and also to the AIC (Amperes Interrupt Current) for what the battery or bank can supply based on CCA rating of the bank. I actually prefer to use the MCA as most boats are used in warmer temps and batteries can supply more current when warm. ABYC standards want the fuse within 7" of the battery, based on conductor length, but this is sometimes impossible so get it as close as you can.

I fuse my; alternator, battery charger, inverter, house bank & start bank. All are fused within 9" (conductor length) of the battery. Using Blue Seas MRBF fuses gets you within zero inches..

If your wire can't take say a 250 amp fuse then you'll need to go smaller and size to the max current carrying capability of the wire. I prefer to size to 100% of current carrying capability but in certain instances 150% is okay.

The AIC rating is the amount of current your batteries could supply if shorted. I know my house bank can supply 3000 cranking amps at 65 -70 degrees therefore I use ANL fuses which have a 6000 AIC interrupt rating. This means you would need 6000 amps to "jump" across the fuse in the event of a short. With an AIC fuse that is lower than the bank can supply you could literally blow the fuse but current may still be "jumping" and continue to flow, which could be dangerous.

Keep in mind that many fuses, such as ANL fuses, can far exceed their "rating" for short durations before blowing. A 200 A ANL can do about 5 seconds at 200% of it's rating and up to 500 seconds at about 150% of its rating. ANL (LINK)

Most of the time for battery large banks you'll want fuses with a 5000 AIC or more depending upon the CCA of the entire bank. For a start battery a 5000 AIC may not be necessary.

This is a good chart to show various AIC ratings:


I like the Blue Seas MRBF's. They are easy and quick and reasonably priced if you have the height to install them. I've been fusing start batteries on diesels to about 250 HP for a number of years and never once had an issue with them blowing pre-maturely. The only fuse I have ever blown was the chafe to a dead short above which is just when I want the fuse to blow.




On engines that are to large for a fuse I would run the start cabling in conduit the entire length, which is another good option, but your engine is not to big to fuse.

In short electrical boat fires happen and I have seen chafed battery cables on a number of occasions. The potential outcome of this, as seen above, can be devastating.

Starting a small sailboat aux really does not take as much as folks assume it does..

What Happens When I Start My Engine (VIDEO LINK)


So size to:

1) Wire capacity

2) AIC
 

kenn

.
Apr 18, 2009
1,271
CL Sandpiper 565 Toronto
On our small sailboat, the battery is not used for starting and the loads are low, so I've put a 50 A automotive style thermal breaker right by the battery to protect the battery wiring.

The wiring and panel are new this year. When I work up the nerve, I'm going to test this breaker out, as well as the individual breakers in my DC panel.

The biggest electrical hazard on our boat is me with an adjustable wrench.
 
May 18, 2010
543
Oday 27 Gulfport, MS
New charger works well!

First off, thanks to everyone for all the input and guidance throughout the project. It was a huge success.

So I ended up putting in 4 golf cart batteries from Sam's Club by expanding out the existing battery compartment under the companion way bottom step. Replaced the wiring with new 4, 10, and 12 gauge wiring (used the hammer crimping tool--pretty neat). Shrink wrap, wire labelling, and routing the wiring very neatly in the battery compartment, but left slack enough to move the batteries if needed. Routed the wiring to the starboard cupboard at the head of the qtr berth and placed the new Xantrex TrueCharge 2 and Xantrex Eco Charger relay mounted on boards glued to the frame and wall of hull. New alternator, as it turned out the existing one (two years old!) was no longer putting out a charging current. New LED bow lights too.

Routed up to the Main breaker panel and installed a new switch for the charger (original charger was simply a 110v cable plugged into a wall outlet), and placed MRBF fuses on the battery posts.

Outstanding items:

1. inline fuse on bildge pump
2. clean up wiring by mounting permanently on walls
3. add better support brace for battery compartment/lower companionway step
4. mount chocks and strap down batteries

Sailed Jonny Quest from Slidell back to Long Beach MS two weekends ago. Good thing the battery system worked so well, as the fuel system %&*##-ed out on me. (that and mostly favorable winds--took ~12 hours total) The carb, fuel pump and sediment bowl gaskets are not creating a good enough seal and combined with a really nasty inline fuel filter we ended up sailing without any engine power. Sailed right into the slip, however! (not bad for a new boat and not sailing for 20 years).

Since one project leads to another, I have a new carb, fuel pump, and racor water filter on order from Moyer marine right now. That and their DVD explaining how to figure out the spark side of the system--I expect it also is overdue for some attention. (forward thinking here!)

Thanks again for all the help in getting this project going--it was fun and now I know I have a really reliable system that I know how to tinker with (fix) when things go wrong.

Oh, and the packing gland is leaking again. ;)
 
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